SAP RP2 Software
IMAMUL HASAN
Sr Manager- Operation & Maintenance Pipeline
Dahej,GJ
Summary
An Experienced Mechanical Engineer having more than 11 years of experience in handling all forms of mechanical activities, Project planning, controlling and maintenance, Production and Operations, Quality Management Etc . Trained in full cycle of Product design from concept to production and assembly. Good understanding of design maintenance protocols to ensure standardized procedures throughout facility . Skilled in Mechanical aptitude, Equipment Repair, Maintenance Expertise, Power and hand Tools etc. Having great Exposure in Oil & Gas, Pipeline, Refinery, Thermal Power Plant Sector in Operations and Maintenance. Terminal Operations, Terminal Automation System (TAS), Gantry Loading and Uploading of Petroleum Products, Tank Form Area, Gauging, Blending Operations, Interface Handling, One View/ PIDS system monitoring through STS SAP- Material Management (MM), Supply Chain, Logistics, MRP, Procurement, Bill of Material, Implementation and Master Data.
Overview
11
11
years of professional experience
12
12
years of post-secondary education
15
15
Certifications
Work History
Sr Manager- Operations & Maintenance of Pipeline
Reliance Industries (RIL)
3 2023 - Current
- Operations and Maintenance of Ethane Cross Country Pipeline
- 24x7 Control Room Monitoring of Pipeline & Pumping Operations
- Monitoring through SCADA System, UCP System, PIDS System, PLC System, LDS/ PAS System, F&G System, Alarm Management System, Annual Pigging Activities (Cleaning Pig, Gauge Pig, ILI Pig, MFL-A Pig, EGP Pig )
- Handling Preventive Maintenance Activity in Regular Basis like Centrifugal Pump, E/H Valve, Pneumatic Valve, Motor Operated Valve (MOV), PSV, CRV, TSV, Booster Pump, NRV & all Mechanical Static & Rotary Equipment
- Handling Uninterrupted Delivery to all down stream Customer Ensure actual deliveries are going according to Scheduled Quantity Coordination with Ethane Business team for any change in Delivery Quantity
- Review Lab Report for Quality of Ethane before supply to Downstream Customer
- Prepare daily MIS Report, DPR Report, Utility Consumption Report and send to Management
- Prepared Joint Ticket, Meter validation Report on Monthly Basis, Audit Reports, IMS Documents
- SAP Software (RP2 Version) is used for Preventive Maintenance Notification, Permit Issuer/ Receiver, LOTO, PM Oder Generation
- Review All Safety Operation Procedure (SOP) & Safety Maintenance Procedure (SMP) time to time and Change as per Operation Procedure
- Maintain Health and Safety Procedure during Maintenance Activity in Site
- Participated in Various Training time to time to enhance my Knowledge Participated in Various Audit like IMS, OISD, Safety Audit internal as well as external Root Causes of all Out standing alarm generated in SCADA, UCP and F&G System and take necessary action as per requirement
- Participated in Daily Progress Meeting, Monthly Meeting and give suggestion
- Knowledge ASME B 31.48, IMS, OISD Code, ISO Code, P&ID, PFD Drawing
Operations and Maintenance Engineer- Pipeline
AARVI ENCON LIMITED
07.2019 - 02.2023
- Handling Cross Country Pipeline Operation and Maintenance
- Responsible for safe and efficient operation of Pipeline pumping in Intermediate Pumping station using PLC (Rockwell Honeywell make) & SCADA (ECIL make) as Per SOP Both Through DOL (Direct On Line) and VFD (Variable Frequency Drive) Mode
- Monitoring and control operation parameters of station on PLC & SCADA, UCP
- Working in Field as well as Control Room Operation for Monitoring by CCTV Camera, PAGA System, Telecom
- Carry out remote operation of mainline pump (1651 kw), Booster Pump, MOVs, PCVs from control room through PLC & SCADA
- Handling of Pigging Operations (Launching, receipt & tracking) at station
- Handling product Interface of Motor Spirit (Petrol), Superior kerosene oil, High speed diesel, and Aviation turbine fuel in Pipeline adhering to guidelines in Industrial Quality control manual
- To follow up the lab reports of line samples collected regularly
- Coordination with dispatching station for product pumping plan
- Setting of pumping configuration to achieve maximum throughout and minimum energy consumption as per the product demand
- Monitoring of PIDS (Pipeline Intrusion detection system) with fiber optic distributed acoustic sensing for security of pipeline in jurisdiction of pipeline station through GPS Based STS Tracking
- Maintaining records of operational parameters and events in operational log book, shift log books, Maintenance Log Book and monitoring all the relevant events in handing over notes for engineering officer who takes over the shift duty
- Job safety analysis, and work permit issuing for maintenance activities
- Manage Mechanical Spares and consumable items for Maintenance of all Mechanical Equipment
- Review of P&I Diagrams, Instrument Location Plan Drawings, Control Room Layout
- Testing and Maintenance of Smoke, Heat Detector, Manual Call point (MCP), Clean Agent System, Fire Alarm Panel, Fire Extinguisher, Fire Hydrant Line, Foam Monitor, Fire Hose Pipe as Per OISD 117 in Fire and safety department
- Testing and calibration of Different types of Hydrocarbon detectors, Hydrogen Detectors, Flame Detectors and its maintenance activities
- Maintenance, Calibration & Trouble shooting of all field Instruments and Modification of Old Project as per the requirement of the client
- Maintenance of Main Line Pump, Fire Water Pump, Jockey Pump, Fire Engine, Booster Pump, NRV, HOV, Strainer, all types of Gate Valve, Pressure Control Valve & MOV
- (Rotor k, IQ series)
- Prepare Internal and External Audit Documents and Maintenance Documents
- Tank Switch Over, Tank Farm, Loading and Unloading of Petroleum Products
- Maintain all Records of Incoming/ Outgoing Material by the use of SAP MM
- Maintain all Quality Reports of Products in SAP QM
- Maintain all Production Report per day basis in SAP PP
- Participated in daily Progress meeting
- Calculation of MTTR, MTBF, Maintenance Cost, OEE.
Execution Engineer- Project (Boiler, ESP and Turbine)
SANTOSH INFRA POWER PVT LTD
11.2018 - 02.2019
- Erection, Fit-up and Commissioning of 1x800 MW Super Critical Boiler
- Plan, Implement, track and monitor the assigned projects for time, cost and safety
- Maintain project schedule by monitoring projects progress reports
- Coordinating activities and resolving problems
- Quality Control Activities like Inspection techniques of Super Critical Boiler, Piping and Structure
- Handling of different types of Material, Welding techniques like RT, UT, MPT, DPT, PWHT Charts
- Maintain a Clean and Safe Working Environment by Enforcing Procedures, Rules and Regulation
- SAP PP/QM/MM Software Module used for maintain all records of Incoming/ Out going Materials, Quality Reports and all Production records during daily/ Monthly and Yearly Basis.
Mechanical Engineer- Operation and Maintenance Pipeline
Al Arabian Brothers for General Contracting Est
11.2017 - 10.2018
- Handling Pipe Line Operations and Maintenance
- Managing, Keeping and Updating the O&M Documents for Audit
- Tacking responsibility for the maintenance of equipment
- Working in Field as well as Control Room for Monitoring by the help of PLC, SCADA, UCP System
- Supervising well site operations personal and managing staff at all levels
- Tank Switch Over, Tank Farm, Loading and Unloading of Petroleum Products
- Monthly planning, scheduling and preparing of maintenance schedule
- Ensure Timely Metering Calibration of all Instruments like Pressure Gauge (PG), Pressure Transmitter (PT), Differential Pressure Transmitter (DPT), Temperature Safety Valve (TSV), Level Transmitter (LT)
- Manage Work Permit System and Interlock Bypass System as per SOP
- SAP PP/QM/MM Software Module used for Incoming/ Out going of Material, Quality Records of Products, Total Production in Daily, Week, monthly and Yearly Basis.
Site Engineer- Project (Boiler, ESP and Turbine)
Dorman Engineering Pvt LTD
04.2016 - 04.2017
- Erection, Fit-up and Commissioning of 1x75 MW CFBC Boiler
- Proper checking of Fit-up joints, Attachments Welding, IBR Welding as per Drawing
- Arranging Material, Manpower, Tools and Tackles, Drawing etc
- Making Plans Using Detailed Drawing
- Quality Control Activities like Inspection techniques of Single Drum Boiler, Piping and Structure
- Handling of different types of Material, Welding techniques like RT, UT, MPT, DPT, PWHT Charts
- Knowledge of Welding Codes and its metallurgy, Welding Defects Interpretation through RT, UT, MPT
- Monthly Planning, Scheduling and preparing of work schedule
- Preparing daily progress report and Planning Reports and attend daily progress meeting
- Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation
- SAP PP/QM/MM Software Module is used for maintain all records of Incoming/ Outgoing Material, Quality Reports, and Production reports.
Site Engineer- Shutdown Project- HPCL Pipeline
Kaypee Mechanical India Pvt LTD
01.2016 - 04.2016
- Erection, Fit-up and Commissioning of 14-inch/ 18-inch Pipe- API 570 Standard
- Taking responsibilities for the maintenance of equipment
- Managing/keeping and updating the O&M documents for audit
- Prepare plans with detailed drawings that include projects specifications and cost estimates
- Design and execute engineering experiments to create workable solutions
- Daily Shut down and break down attend
- Ensure projects are completed on time and within the specified budget
- Prepares projects status reports by collecting, analyzing and summarizing information and trends, recommending actions
- Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation
- SAP PP/QM/MM Module Software is used for maintain all material incoming/ Outgoing, Quality Records, Total production in daily/ monthly/ yearly basis.
Mechanical Engineer- Project (Boiler, ESP and Turbine)
Power Mech Projects LTD
04.2014 - 12.2015
- Erection, Fit-up and Commissioning of 4x125 MW CFBC Boiler
- Proper checking of Fit-up joints, Attachments Welding, IBR Welding as per Drawing
- Quality Control Activities like Inspection techniques of Single Drum Boiler, Piping and Structure
- Handling of different types of Material, Welding techniques like RT, UT, MPT, DPT, PWHT Charts
- Knowledge of Welding Codes and its metallurgy, Welding Defects Interpretation through RT, UT, MPT
- Monthly Planning, Scheduling and preparing of work schedule
- Preparing daily progress report and Planning Reports
- Providing Technical Advice and Solving Problem on Site
- Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation
- SAP PP/QM/MM Module Software used for all material, Quality and Total Production.
Trainee Engineer- Project (Boiler, ESP and Turbine)
Petron Engineering Construction LTD
03.2013 - 04.2014
- Erection, Fit-up and Commissioning of 1x500 MW CFBC Boiler
- Handling Man Power, Tools and Tackles, Material in site
- Pre Paired Daily Progress Report and Attend daily progress meeting with client and subcontractors
- Prepare Work Permit like Job Safety Analysis (JSA), Safety Task Assignments (STA), Hot Work, Cold Work, Confined Space
- Handling of different types of Material, Welding techniques like RT, UT, MPT, DPT, PWHT Charts
- Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation
- SAP PP/QM/MM Software Module used for maintain all details like material management/ Quality and Production on daily/ Monthly and Yearly Basis.
Education
Bachelor of Technology - Mechanical Engineering
Uttar Pradesh Technical University (UPTU)
Greater Noida, India 04.2001 - 04.2013
MBA/PGDM - Operations Management
Suresh Gyan Vihar University, Jaipur
Jaipur, India03.2023
Skills
Strategic Planning
Certification
AUTO CADD, PRO/E SOFT SKILL, TRAINING CERTIFICATE
Projects
Dahej- Nagothane Ethane Pipeline, Dahej- Nagothane Ethane Pipeline is a 446 Km Cross Country Pipeline Starting From Dahej in Gujarat and Ending Nagothane in Maharashtra. In this Pipeline Liquid Ethane is supply. In this Pipeline there is 1 Pumping Station in Dahej, 32 MLV Station, 4 Delivery Station. There is 1 Control Room where Pipeline Operation and Pumping Operation is monitor by SCADA, UCP, PIDS, PAS/ LDS, CCTV System. 24 7 Control Room Operation, Annual Pigging Activity (Cleaning Pig, Gauge Pig, ILI Pig, MFL Pig & EGP Pig), RoU Monitoring, Alarm Management System, F&G System, SAP Software used for Permit Issuer for PM Job, Various Report like MIS, DPR, Utility, Audit like Safety, IMS, OISD Ramanmandi Rewari Kanpur Pipeline (RRKPL)- HPCL CROSS COUNTRY PIPE, 756 KM Cross Country Pipeline starting from Raman mandi (Shri Govind Singh Refinery in Punjab) Major Products Transporting Through Pipeline: E6- HSD, E6- MS, ATF, SSKO, HPCK. Annual Capacity of Production: 7.11 MMTPA Major Station in Pipeline: Raman Mandi, IPS- Barwala, Bahadurgarh, Rewari, Bharatpur, Mathura, Kanpur. Piping Details: 18 Inch, 16 Inch and 14 Inch. 8 Inch HSD and MSBTPL (Bahadurgarh- Tikri Pipeline 572 KM Cross Country Pipeline starting from Visakhapatnam (HPCL REFINARY) Major Products Transporting Through Pipeline: E6- HSD, E6- MS, ATF, SSKO, HPCK. Annual Capacity of Production: 7.70 MMTPA 18 Inch Pipeline, 16 Inch Pipeline, 14 Inch Pipeline VVSPL consist 7 Pumping Location and 1 Receiving Location. 1X800 MW Super Critical BOILER, Erection, Fit-up, Commissioning of 1 800 MW Super Critical Boiler. Oil and Gas Pipeline of Saudi Aramco, OIL AND GAS PIPELINE of Saudi Aramco Company Located in Dammam in Saudi Arabia. In this Pipeline there is a supply of HSD, MS, SKO, SSKO, ATF 1x75 MW Single Drum, Water Tube Compact CFBC Boiler, Erection, Fit-up, Commissioning of 1 75 MW CFBC Boiler in DCM Sri Ram Chemicals and Alkalies Ltd in Bahruch, Gujarat. 14 INCH/ 18 INCH API5 PIPELINE PROJECTS, Erection, Fit-up and Commissioning of 14-inch/ 18-inch Pipe- API 570 Standard. Taking responsibilities for the maintenance of equipments. Managing/keeping and updating the O&M documents for audit. Prepare plans with detailed drawings that include projects specifications and cost estimates. Design and execute engineering experiments to create workable solutions. Daily Shut down and break down attend. Ensure projects are completed on time and within the specified budget. Prepares projects status reports by collecting, analyzing and summarizing information and trends, recommending actions. Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation. 4X125 MW CFBC BOILER, Erection, Fit-up and Commissioning of 4X125 MW CFBC BOILER IN RELIANCE INDUSTRY LTD IN DAHEJ, BHARUCH GUJARAT. 1x500 MW CFBC BOLIER, Erection, Fit-up and Commissioning of 1 500 MW CFBC Boiler in Bokaro Steel Plant, Bokaro Jharkhand. Trainee Engineer- Project (Boiler, ESP and Turbine), Erection, Fit-up and Commissioning of 1x500 MW CFBC Boiler Handling Man Power, Tools and Tackles, Material in site Pre Paired Daily Progress Report and Attend daily progress meeting with client and subcontractors. Prepare Work Permit like Job Safety Analysis (JSA), Safety Task Assignments (STA), Hot Work, Cold Work, Confined Space. Handling of different types of Material, Welding techniques like RT, UT, MPT, DPT, PWHT Charts. Maintain clean and safe working environment by enforcing Procedures, Rules and Regulation.
Software
Auto Cad
PRO-E
Languages
English
Advanced (C1)
Hindi
Advanced (C1)
Timeline
Operations and Maintenance Engineer- Pipeline
AARVI ENCON LIMITED
07.2019 - 02.2023
Execution Engineer- Project (Boiler, ESP and Turbine)
SANTOSH INFRA POWER PVT LTD
11.2018 - 02.2019
Mechanical Engineer- Operation and Maintenance Pipeline
Al Arabian Brothers for General Contracting Est
11.2017 - 10.2018
Site Engineer- Project (Boiler, ESP and Turbine)
Dorman Engineering Pvt LTD
04.2016 - 04.2017
Site Engineer- Shutdown Project- HPCL Pipeline
Kaypee Mechanical India Pvt LTD
01.2016 - 04.2016
Mechanical Engineer- Project (Boiler, ESP and Turbine)
Power Mech Projects LTD
04.2014 - 12.2015
Trainee Engineer- Project (Boiler, ESP and Turbine)
Petron Engineering Construction LTD
03.2013 - 04.2014
Bachelor of Technology - Mechanical Engineering
Uttar Pradesh Technical University (UPTU)
04.2001 - 04.2013
Sr Manager- Operations & Maintenance of Pipeline
Reliance Industries (RIL)
3 2023 - Current
MBA/PGDM - Operations Management
Suresh Gyan Vihar University, Jaipur
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