Dynamic quality leader with a proven track record in first-time-right product development. Expertise in lean six sigma and continuous improvement drives operational excellence and effective supplier management. Recognized for fostering a culture of quality and accountability, enhancing product reliability and customer satisfaction.
Overview
24
24
years of professional experience
1
1
Certification
Work History
Quality Head
Fuji Terminal India Pvt. Ltd.
Neemrana
11.2020 - Current
Taking additional responsibility of Plant Head since Apr-2025
Turned around struggling greenfield plant, making it fully operational within 10 months and enabling first export shipment, driving early business ramp-up and operational stability.
Achieved 100% First-Time-Right development of 50+ new products.
Established ISO 9001 compliant Quality Management System from scratch, leading organization to successful certification within one year of plant setup.
Successfully cleared UL certification audit with zero major non-conformities, ensuring adherence to stringent global safety and quality standards.
Built end-to-end quality systems and capabilities across QMS, supplier quality, and shop floor processes, enabling stable production, strong process control, and a culture of quality excellence.
Developed quality strategy and governance frameworks for organizational alignment.
Define and deploy a comprehensive quality strategy and multi-year roadmap aligned with business growth, customer expectations, and global benchmarks.
Establish quality governance frameworks, including review mechanisms, escalation matrices, and decision-making protocols.
Drove Zero Defect, Right-First-Time, and Quality-at-Source culture across all organization levels.
Ensure all products meet design intent, functional requirements, and customer specifications throughout their lifecycle.
Establish systems for product validation.
Monitor quality performance across development, production, field performance, and end-of-life stages.
Drive continuous improvement based on field feedback, warranty trends, and customer usage conditions.
Ensure adherence to global regulatory standards and customer-specific requirements.
Lead risk assessment and mitigation activities.
Establish traceability systems for materials, processes, and finished goods.
Drive compliance with environmental, health, safety, and sustainability regulations.
Prepare and manage the organization for regulatory audits and evolving compliance requirements.
Quality Management System (QMS) & Process Governance
Design and implement a robust, scalable QMS framework across plant and functions.
Standardize SOPs, work instructions, inspection standards, and quality documentation.
Ensure effective change management processes (ECN/ECR) with proper validation and control.
Maintain high levels of audit readiness and compliance discipline.
Manufacturing Quality & Process Assurance
Establish comprehensive systems for incoming, in-process, and final inspection.
Drive process standardization, stability, and capability improvement.
Implement error-proofing (Poka-Yoke)/ mistake-proofing, and automated quality checks.
Ensure effective control of special processes and critical characteristics.
Lead initiatives to improve yield, reduce variation, and enhance process robustness.
Supplier Quality & Strategic Sourcing Support
Own the end-to-end Supplier Quality Management framework.
Lead supplier selection, qualification, audits, and onboarding processes.
Drive supplier capability development through training, joint improvement initiatives, and technical support.
Implement structured supplier performance management systems and periodic reviews.
Customer Quality & Relationship Management
Serve as the primary point of contact for customer quality interactions and escalations.
Lead structured resolution of customer complaints using disciplined problem-solving methodologies.
Ensure transparent communication, timely responses, and effective closure of issues.
Strengthen customer confidence by delivering consistent quality performance and reliability.
Support business development by showcasing quality capabilities and systems.
New Product Development (NPD)
Integrate quality into the product development lifecycle from concept to launch.
Lead development activities, risk assessments, and validation plans.
Ensure readiness through pilot builds, process validation, and production trials.
Drive seamless handover from development to mass production with controlled quality conditions.
RCA & CAPA Management
Establish a culture of structured problem-solving and root cause identification.
Lead cross-functional teams in resolving complex quality issues.
Implement robust CAPA systems with verification of effectiveness.
Ensure systemic fixes and prevention of recurrence across similar processes/products.
Maintain a repository of lessons learned and best practices.
Continuous Improvement & Operational Excellence
Lead organization-wide continuous improvement initiatives using Lean, Six Sigma, and Kaizen methodologies.
Identify and eliminate waste, inefficiencies, and non-value-added activities.
Drive improvements in process efficiency, throughput, and product quality.
Encourage innovation and employee participation in improvement programs.
Performance Monitoring & Management Review
Define, monitor, and review key quality performance indicators across all functions.
Ensure alignment of quality objectives with organizational goals.
Drive accountability through structured performance management systems.
Leadership, People Development & Culture Building
Build and lead a competent and high-performing quality team.
Develop talent through structured training, coaching, and mentorship programs.
Foster a culture of discipline, accountability, continuous learning, and excellence.
Ensure compliance with future regulatory, technological, and industry requirements.
Prepare the organization for next-generation quality practices and global competitiveness.
Led the supplier quality management function for product lines, ensuring product compliance and high-quality standards.
Conducted regular supplier audits and assessments to ensure adherence to quality standards, regulatory requirements, and contractual obligations.
Led cross-functional teams to resolve quality issues, performing root cause analysis and implementing corrective actions, improving on-time delivery and reducing rework costs.
Supplier Performance Improvement Projects mainly based on Lean Six Sigma
Planned and executed improvement projects with suppliers to enhance overall performance.
Facilitated new supplier onboarding to ensure compliance with company requirements.
Collaborated with procurement, R&D, and manufacturing teams to evaluate new suppliers and conduct feasibility studies, ensuring that all suppliers met company requirements.
Gained recognition for developing critical parts rapidly via on-site collaboration with suppliers on extrusion and tooling designs.
Overall responsible for New Product Development & Quality Assurance.
95% First-Time-Right development of new items (FAIR samples)
Sharing of Project Trackers with US team and frequent Con Calls with suppliers to ensure timely submission of FAIR samples
Involved in delivery of urgent items’ bulk supplies and frequently sharing on ground reports with US team.
Earned multiple commendations for timely delivery of urgent items through close monitoring and effective management of suppliers.
Got made changes in plenty of drawings by identifying gaps and got appreciation from US Engineering
Completed PPAP documentation for product launches
SPC study at suppliers on Critical dims during Bulk production as well.
Instituted Quick Response Team (QRT) for resolution of problems faster at shop floor.
Identified annual improvement opportunities, defined and justified projects, managed resource deployment, launched project teams, and implemented best practices to close performance gaps.
Developed problem-solving organization to enhance operational efficiency and employee engagement.
Managed performance of Six Sigma Black Belt and Green Belt teams in providing compliance direction and delivering on quality deliverables; training and developing the teams so personnel are encouraged to develop within the organization.
Conducted training sessions to enhance skills in process improvement and project management.
Created quality strategies and processes to align with business objectives and enhance operational performance in price, quality, and delivery.
A Mahle–Group, German Company Manufacturing Filtration System
Achieved INR 150+ Cr. of recurrent type savings in 5 financial years with Lean Six Sigma Methodology.
Enhanced Sigma level from 4.1 to 5.9.
Led team of black belts and green belts, reporting to Director (India) and Head Lean Sigma – Asia Pacific, to successfully execute an average of 100 projects annually across 4 Morpho group companies in Noida.
Trained all employees in White Belt Lean Six Sigma Methodology, receiving recognition from Lean Sigma Asia Pacific Head.
Provided technical leadership, mentoring, and coaching to process owners, black belts, and green belts.
Awarded for highest Kaizen in a year, ‘34’ in 2013 in Syscom.
Developed master plan by identifying and assessing pertinent information, focusing on actionable improvement initiatives for future business development and process enhancements.
Worked for Morpho Group, a French company that specializes in manufacturing e-documents.
Senior Engineer–Quality Assurance
Visteon Climate Systems India Limited
Bhiwadi
10.2008 - 02.2012
Enhanced quality systems in line with ISO 9001:2008 (QMS), ISO 14001:2004 (EMS), OHSAS 18001: 2007, & TS16949:2009
Established inspection standards, plans, frequencies, and test methods; led risk assessment and mitigation after major changes, and conducted rejection analysis using systematic problem solving to improve product quality.
Conducted internal and external audits to quality management system standards and certification bodies.
Conducted supplier process and systems audits; led Zero defect supplier program to elevate supplier performance and ensure compliance with quality standards.
Trained employees on MSA, SPC, QC story, Kaizen, Poka-Yoke, 7 QC tools, and 5S to enhance quality awareness and operational effectiveness.
A Visteon Group Company Manufacturing Climate Control Products, and a global leader in auto ancillary
Sr. Engineer – Production, Quality, NPD
Jay Ushin Limited
Gurgaon
07.2002 - 10.2008
Reduced in-process rejection PPM from 35000 to 200, enhancing product quality and minimizing waste.
Led engineering projects from concept to completion at Jay Ushin Limited.
Developed and implemented innovative solutions for product design challenges.
Collaborated with cross-functional teams to enhance product functionality and reliability.
Education
B.Tech. - Mechanical
Kurukshetra University
01-2002
Skills
Quality Engineering
QMS
Lean Six Sigma
Continuous Improvement
Improvement Projects
Customer Complaint Reduction
Cost Reduction
Program management
Plant Management
RCA
CAPA
8D
Kaizen Workshops
VSM
APQP
PPAP
SPC
MSA
FMEA
CP
Data Analysis
MINITAB Software
Lean Manufacturing
Structured Problem Solving
Supplier Management & Upgradation
Certification
Certified Six Sigma Master Black Belt (MBB), Indian Statistical Institute, Delhi, 11/01/11
Certified Six Sigma Black Belt (BB), Motorola University, 11/01/10
Certified Lead Auditor for IATF 16949:2016, Omnex, 11/01/18
Certified Lean Practitioner, QAI Global Institute, 11/01/11
Pursuing IBM Data Science Professional Certificate course
Accomplishments
Saved over INR 180+ Cr in totality via cost-saving projects mainly based upon Lean Six Sigma Methodology
10 Master Black Belt Projects done (Self)
30 Black Belt Projects done (Self)
200+ Black Belt Projects (Mentored)
600+ Green Belt Projects (Mentored)
Experience and expertise in implementing Lean Six Sigma as a new initiative in organizations, from scratch to maturity level
Have a track record of passionate work on Quality and Continuous Improvement culture.
Head of Quality & Welding Coordinator ISO 3834-2 at SOMI IMPIANTI DEMOLIZIONI SRLHead of Quality & Welding Coordinator ISO 3834-2 at SOMI IMPIANTI DEMOLIZIONI SRL