Ithepalli Saiganesh
Mechanical Engineer
Tirupati,Andhra Pradesh
Summary
A dynamic professional with 4+ years rich experience in Project, Packaging & maintenance domain for FMCG.
Detail-oriented team player with strong organizational skills. Ability to handle multiple projects simultaneously with a high degree of accuracy.
Overview
4
4
years of professional experience
3
3
years of post-secondary education
3
3
Languages
Work History
Mechanical Engineer
Arya Engineers & Contracts Pvt LTD(Mondelez International)
Sricity
05.2021 - Current
- Implement necessary action to continuously improve performance in all production parameters.
- Coordinate and organize with maintenance and operations departments the preventive maintenance schedule of the machinery
- Collecting Run time and stoppages data for individual equipment for further analysis
- Monitor the GE for the line and support the team members in understanding
- Ensure adherence to SOP and requirements pertaining to Quality and Food Safety.
- Ensure all NPDs are successfully done.
- Troubleshooting and solving technical problems
- Repairing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
- Developing a detailed plan that outlines the scope, objectives, and requirements of the project. This plan includes a timeline that outlines the sequence of tasks to be completed and the resources required to complete them.
- Recommending improvements for design, construction means, and materials based on field or changing conditions
- Monitoring the installation of materials and equipment for compliance with drawings and specifications.
- Actively participated in project execution and assessment, ensuring adherence to the Integrated Lean Six Sigma (IL6S) Improve, Improve, Maintain (IIM) methodology.
- Maintaining and updating comprehensive change management document to track all changes made to projects.
- Developing and approving standard method statements for work procedures in accordance with MDLZ standards, ensuring compliance with company policies and regulatory requirements.
- Preparing detailed bills of quantities (B.O.Q.) and bills of materials (B.O.M.) in accordance with project drawings and specifications, ensuring accuracy and completeness of information.
- Tracking and monitoring project progress against established timelines and milestones, communicating updates and deviations to project stakeholders as necessary.
- Preparing comprehensive quality documentation, including site acceptance tests (SAT), hygienic equipment designs (HED), and other project-specific deliverables, as part of project closure process.
- Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations.
- Responded to maintenance requests to repair equipment malfunctions.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
Mechanical Engineer
EN Projects(Mondelez International)
Sricity
05.2019 - 05.2021
- Determined and scheduled priorities as required to progress engineering work.
- monitored the installation of materials and equipment for compliance with drawings and specifications.
- Prepared comprehensive method statements and risk assessments for various projects, ensuring that they met all relevant client standards and requirements.
- Prepared accurate Bills of Quantities (BOQs) for various projects, ensuring that all required materials were properly estimated and procured to meet project requirements.
- Maintained a high level of safety and quality standards on various mechanical projects by ensuring that all teamsfollowed established Standard Operating Procedures (SOPs)and safety protocols.
- Maintained accurate daily progress reports for various projects, ensuring that all required information was properly documented and reported to clients in a timely manner.
Technical Apprentice Trainee
Parsons Nutritional PVT LTD
Bangalore
12.2015 - 05.2016
- Attended training courses to build an understanding of processes, techniques, and the industry.
Education
MBA - General Management
01.2023 - Current
BTECH - Mechanical Engineering
05.2016 - 05.2019
Diploma - Mechanical Engineering
05.2013 - 05.2016
SSC -
05.2012 - 05.2013
Skills
Moulding & Packaging
Timeline
Jain University - MBA, General Management
01.2023 - Current
Mechanical Engineer - Arya Engineers & Contracts Pvt LTD(Mondelez International)
05.2021 - Current
Mechanical Engineer - EN Projects(Mondelez International)
05.2019 - 05.2021
Siddarth Engineering College, JNTU A - BTECH, Mechanical Engineering
05.2016 - 05.2019
Technical Apprentice Trainee - Parsons Nutritional PVT LTD
12.2015 - 05.2016
Sree Vidyanikethan Engineering College - Diploma, Mechanical Engineering
05.2013 - 05.2016
Chaithanya Bharathi High School - SSC,
05.2012 - 05.2013
Accomplishments
- Received the best performer award for completing relocation projects successfully
- Received a bravery award for handling emergency situations and taking command of crucial circumstances during a fire.
- Got appreciation by Engineering lead and project manager for fastest execution and commissioning of Avengers Project
- Appreciated by project lead for completing project as per schedule -Project Goliath
Projects Handled
Project - Silk Ultra Indulgence
Project Silk UI is part of the company's new product development (NPD) initiative. playing a key role in the project,
1. coordinating with vendors and OEMs to ensure timely delivery of materials and on-site installations etc.,
2. preparing site documentation like HED & change management etc...
Project-GAMUT Project
Gamut is a project of new chocolate-making production line, seamlessly integrating it with the existing production line.
1. Quality and safety Documentation
2. project timeline management
3. oversaw all aspects of equipment installation,
Project-UL & ML-4 Debottlenecking
Debottlenecking is a project of Identified process bottlenecks and implemented effective solutions by adding new packing legs and Tamperers to the existing lines. Successfully ramped up the molding lines and tertiary packing's, resulting in a significant increase in production capacity.
1. coordinating with OEMs for onsite installations and Ramp up activities
2. preparing site documentation like HED & change management etc..
Project - Avengers
Avengers is a project of installation and commissioning a relocated molding line and packaging legs that were relocated from China with in short period.
1. ensuring that all necessary equipment was available on-site, and overseeing the installation process to ensure that it was completed on time.
2. overseeing the installation process to ensure that it was completed on time
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