S.V.JAGADEESH KUMAR
Summary
Experienced Senior Wiring Harness Design Engineer with over 8 years in automotive electrical systems, focusing on Electrical Distribution Systems (EDS) and 3D harness routing. Delivered multiple Engineering Change Notices and designed numerous wiring harnesses for ICE and BEV platforms. Technical Lead proficient in Creo Parametric, CATIA V5, and Windchill PLM, with a strong history of enhancing assembly efficiency and mentoring engineering teams.
Overview
1
1
Certification
10
10
years of professional experience
Work History
Senior Wiring Harness Design Engineer
ASM Technologies Ltd.
Bengaluru
08.2022 - Current
- Designed and released 20+ wiring harnesses (Rear Chassis, EBS, Differential Lock, Axle Temperature, Wheel Speed Sensor, Tail Lamp, Trailer Cable) and 10 structural mounting brackets, improving routing robustness and manufacturability.
- Developed innovative harness routing concept that decreased vehicle assembly time by ~2 minutes per unit while enhancing operator safety and lowering production costs.
- Conducted complex 3D routing and packaging studies using Creo Parametric, resolving electrical and pneumatic packaging constraints across multiple chassis modules.
- Standardized wiring bundle optimization across suspension platforms, minimizing manufacturing rework and enhancing product quality.
- Led engineering activities for 4 global commercial vehicle platforms (ICE and BEV), serving as Technical Lead for three rear suspension systems and coordinating with the Global System Owner in North America.
- Delivered 50+ engineering change notices (DCNs) including CAD module updates, material changes, hole-group modifications, and production releases, facilitating timely project completion.
- Prepared engineering documentation, BOMs, and product releases using Windchill PLM, KOLA, and JIRA; coordinated approvals with manufacturing, purchasing, validation, and global stakeholders.
- Client: Volvo Trucks North America, Volvo Australia & Switch Mobility UK
Design & Development Engineer
LAMCO Industries Pvt. Ltd.
10.2020 - 08.2022
- Designed and developed Lightning Arresters and associated mechanical components, supporting product certification through CPRI, ERDA, and IIT Chennai per IEC 60099-4:2014.
- Prepared detailed manufacturing and assembly drawings, along with BOMs, collaborating with electrical, manufacturing, and marketing teams to enhance product quality and manufacturability.
- Conducted prototype assembly and validation testing to verify compliance with international standards.
CAD Design Engineer
JLSR Wellness Pvt. Ltd.
06.2019 - 12.2019
- Created 3D models and manufacturing drawings to accelerate rapid prototype development, ensuring alignment with design specifications.
- Designed prototype enclosures for oxygen concentrator systems, optimizing electrical harness routing and pneumatic tubing layouts for enhanced functionality.
- Developed detailed CAD models for wellness product designs.
- Collaborated with cross-functional teams on design specifications.
- Conducted design reviews to ensure compliance with industry standards.
Production Engineer
Likitha Energy Systems Pvt. Ltd.
09.2016 - 12.2018
- Streamlined resource utilization in sheet metal manufacturing, enhancing material selection and quality inspection processes.
- Coordinated fabrication and assembly of fabricated assemblies per engineering drawings, ensuring alignment with production activities.
- Projects: BGR Energy Systems Ltd. & Suzlon
Education
Bachelor of Technology - Mechanical Engineering
Geethanjali College of Engineering & Technology, JNTUH
Hyderabad05-2016
Diploma - Mechanical Engineering
Sai Krishna Polytechnic College, SBTET
Andhra Pradesh04-2013
Skills
- Wiring harness design
- 3D CAD modeling
- Wiring Harness Optimization
- Chassis integration
- Change Control Management
- Engineering methodologies
- CAD software expertise
- Project management tools
- Stakeholder Engagement
- Leadership mentoring
Certification
- Certified in CATIA V5
- Certified in SOLIDWORKS
- Professional Training: Creo Parametric, PTC Windchill PLM, DFMEA, Autodesk Revit
KEY PROJECTS
Volvo Trucks North America, Rear Chassis Harness, EBS Harness, Differential Lock Harness, Axle Temperature Harness, Wheel Speed Sensor Harness, Tail Lamp Harness, Trailer Cable Harness, Vehicle Platforms: VGR, VTL, VCB, VL-76 (Rigid & Tractor configurations, ICE & BEV)
Timeline
Senior Wiring Harness Design Engineer
ASM Technologies Ltd.
08.2022 - Current
Design & Development Engineer
LAMCO Industries Pvt. Ltd.
10.2020 - 08.2022
CAD Design Engineer
JLSR Wellness Pvt. Ltd.
06.2019 - 12.2019
Production Engineer
Likitha Energy Systems Pvt. Ltd.
09.2016 - 12.2018
Bachelor of Technology - Mechanical Engineering
Geethanjali College of Engineering & Technology, JNTUH
Diploma - Mechanical Engineering
Sai Krishna Polytechnic College, SBTET