Ensuring equipment availability of preparation area including Mixers, Extruder, calender and cutter area for plant with capacity of 200T.
Project planning, budgeting, Scope Management, contractor management and execution of retrofit, sustainability, expansion and cost saving projects.
Achieved reliability improvement in Mixer area with successful implementation of zero failure strategy, Effective lubrication, associates skill development, Predictive maintenance and CLIT support with PO methodology.
Project/ Maintenance Cost Management via problem solving skills (DMAIC), logical reasoning, Analytical skills.
Achieved optimum inventory by standardization and effective Work place organization (WPO).
Collaborate with all stakeholders & cross functional team smooth project activities as well problem solving with written communication and interpersonal skills.
Executive (E-3)
Apollo Tyres Ltd
01.2019 - 08.2021
Performed Erection and commissioning of Banbury Mixers L&T and HF make with capacity of 310L and 440L.
Major breakdown and PM jobs planning and execution for Banbury Mixers, Mills, Gearbox, Extruders, Curing Presses and utility equipment.
Adherence to CMMS workflow, Breakdown analysis, Implementation of CAPA, LOTO & SOP for safe execution of maintenance activities.
Data Analysis, tracking for corrective action plans for conditions monitoring activities through outside vendor by techniques like vibration analysis, Acoustic analysis, Oil analysis, MCSA, Thermography analysis.
Specification setting, Spares & inventory management through SAP, Indigenous substitution, Vendor management, Engineering and Training.
Designated as Energy Coordinator, Safety coordinator and AMS coordinator.
Calibration of instruments & record keeping as per IATF 16949, EMS 14001 & OHSAS 18001 standards.
Senior Executive Engineer
Century Pulp And Paper (Aditya Birla Group)
07.2013 - 12.2018
Maintenance management for Bagasse based paper machine (235 TPD, Make: Voith) and High speed (2000 MPM) Tissue Paper Machine (100 TPD, Make: Metso).
Erection and commissioning of retrofit, up-gradation and energy saving projects.
Maintenance of equipment like pumps, large rolls, hydraulic and pneumatic equipment, OH crane, fan and blowers, converting equipment, vacuum pumps for uninterrupted, efficient, quality driven plant operations by daily workflow management, condition monitoring and adhering to PM Schedules.
Established O&M of compressors house (11900 CFM).
Contributed as Energy-Coordinator for plant.
Education
Bachelor Of Technology - Mechanical Engineering
College of Engineering Roorkee
Roorkee
05.2013
Skills
Operations Management
Design Tool AutoCAD, CATIA V5
Negotiation
Project Management
Budgeting and finance
Written Communication
Analytical Problem Solving
Interpersonal Skills
Timeline
Assistant Manager
Goodyear India Ltd
09.2021 - Current
Executive (E-3)
Apollo Tyres Ltd
01.2019 - 08.2021
Senior Executive Engineer
Century Pulp And Paper (Aditya Birla Group)
07.2013 - 12.2018
Bachelor Of Technology - Mechanical Engineering
College of Engineering Roorkee
Project Undertaken & Accomplishments
Green Field Project : Erection of Banbury Mixers (HF 440 & L&T BB-310), TSS, Mills & Batch-off
Green Field Project : Establishing Maintenance system, Predictive Maintenance setup & Hydraulics
Erection and commissioning of Cushion Extruder and Calender Unit for 8 Inch Dual Extruder.
Reliability improvement of 24" x 68" Calender by Upgrading Roll bush bearing to Roller Bearings.
Six Sigma Green Belt certified after completion of Projects with yearly saving of 68k$.
Achieved 67 LPA saving by Up gradation of air compressors.
Designated as Certified Energy Auditor (EA-29720) and Energy Manager by BEE- India.
Successfully implemented IOT based PdM system for equipment.
Up gradation of Trap based steam & condensate (RGP Machine)
Retrofit of Press Section (WPP), Spool magazine & Pope reel section in Bagass based paper machine (Voith 235 TPD)
Permanent Address
Bageshwar, Uttarakhand
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