Jayanth Inbaraj John Bosco

• Responsible for design and development of exterior trims like B pillar, C pillar, Quarter Trim, Sill cladding, Wheel Arch cladding, and Wheel Liners.
• Analyzed the style surface for tooling direction, draft analysis, and graining requirements, considering Design For Manufacturing requirements.
• Generated master section considering tooling feasibility, packaging requirements, gap and flush with surrounding and environment geometry.
• Involved in client discussions and modified part according to requirement.
• Supported DV and bench tests for claddings.
• Investigated homologation checks, and client must have requirements for exterior trim parts.
• Generated source packages with required documents prepared for the specific projects.
• Involved in supplier Technical review, clarified supplier queries, and updated Supplier Technical Review - Examination documents to verify whether the supplier meets expected requirements.
• Involved in preparation of APQP for projects.

Client: PSA, FCA.

• Contributing to new product development from concept to full specification, to address new emerging automotive technology in automotive lighting.
• Team lead for all sunload simulation, including managing the test technicians and orchestrating product reviews with the project team.
• Analyzed critical parts and formulated conclusions and solutions using failure analyzing tools.
• Customer support, to help them achieve their project timelines by using previous experience, problem-solving methods, and time management.
• Creation of automotive trim components like decorative bezel, carrier frame for module, including their engineering features, using Catia.
• Checked Gap and weak surface using Gap analysis tools and curing the surface.
• Created B-Surface and Closure surface by using operations and surface tools.
• Converted the CAD work to Solid considering Boolean operations & worked on the edges with Dress-up features.
• Created engineering features like screw boss, dog houses, and ribs using power copy tool in the required or at designated areas.
• Analyzed the lamp to foresee the impact of sunlight entering inside the headlamp with the previous projects.
• Prepared simulation setup and simulated the lamp using optimized software.
• Investigated failed parts and identified potential product improvements using Design Failure Mode and Effect Analysis tools.
• Assisted in the establishment of counter proposals and design changes to help the client solve the issue.

Clients: Daimler, Ford, VW, Geely, Porsche, Volvo

• Manage existing products of plastic enclosed to qualify for proposed mechanical changes.
• Collaborate with supplier engineers regarding injection molds to ensure DFM and peak product performance.
• Assisted the design lead in selecting and qualifying the engineering features and fixtures.
• Developed inner bezel and inner lens for rear tail combi lamp from the given input specifications.
• Created the bezel with the given A-Surface and created without any clash, and developed the bezel with requested thickness limits.

Optical Project: Front turn and rear turn signal

• Created a parabola (normal parabola or multi-parabola) with respect to the axis system and calculated the steradian of the parabola surfaces.
• Created reflector surfaces by calling UDF function and optimized the reflector by giving spread angles to satisfy regulations like ECE, NAS.
• Created Grid optics or Bar optics on inner lens or outer lens to satisfy the visual angle regulations, and finalized the photometry as per customers' requirements.

Clients: Hyundai, KIA

• Design and developed automotive plastic trims as per customer specifications.
• Performed mechanical design using Catia V5 software, from concept stage to final drawings.
• Coordination with other departments to have a smooth flow of project execution.
• Provided corrective actions and closed the loop with respective departments.
• Supported current product quality improvements and cost savings projects.
• Responsible for producing concept of operations, system design requirements, interface requirements, test plan/procedure, and safety precaution documents.
• Created the closed body and proposed and created the necessary engineering features/fixtures using the given input.

Clients: Daimler, Volvo

• Monitored IQCC and First Off, Last Off reports on the production floor.
• Executed continuous end-to-end takeover on development sample.
• Organized and produced PPAP reports.
• Prepared Statistical Process Control reports.
• Organized and produced revalidation reports.
• Created 8D reports using QC tools.
• Adequate knowledge in GD&T.
• Gained passive knowledge in TS-16949 audit.

Clients: Hyundai, Ford