Summary
Overview
Work History
Education
Skills
Certification
Personal Information
Training
Accomplishments
Timeline
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Jayaraman M

Jayaraman M

AGM Quality Assurance
Bengaluru,KA

Summary

Achievement-driven professional targeting assignments Quality Assurance with an organization of high repute in Automotive and Manufacturing industry preferably in Bengaluru, Tamil Nadu and Karnataka

A competent Internal Quality Auditor professional with 23 years of experience in Quality Assurance and Shop Floor / Machine shop Quality. A strategic planner with expertise in managing & leading teams for running successful process operations & experience of developing procedures, service standards for business excellence. Expertise in supervising all OEM's on complaints & specific requirements. Certified in Internal Quality Auditor for IATF 16949:2016 and Six Sigma Black Belt. Hands on experience in all precision machining operations. Proficient in monitoring key metrics across business to track trends, analyzing root cause and suggesting corrective action. Expertise in managing quality system compliance of all Plant Operations, documentation, validations to sustain the regulatory compliance after post commercial scenario and facilitating optimum productivity without any quality issues. Possess excellent analytical, presentation, interpersonal and organizational skills with proven skills in team management, process enhancement and training & development. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills.

Overview

25
25
years of professional experience
3
3
Certifications
5
5
Languages

Work History

Assistant General Manager

Stumpp Schuele And Somappa Springs Pvt Ltd
03.2022 - Current
  • Monitor the quality performance of products and processes through regular audits and reviews.
  • Stay updated with industry trends and compliance regulations; implement necessary changes in quality processes.
  • Conduct weekly reviews of key performance indicators to monitor quality outcomes across all branches
  • Analyze KPIs to identify trends, pinpoint areas needing improvement, and propose actionable strategies to enhance performance
  • Report findings and recommendations to senior management and ensure the implementation of improvement initiatives

Head- Quality Assurance

Advik Hitech Pvt. Ltd.
06.2021 - 03.2022
  • Provide hands-on management of the elements of the QMS (Quality Management System.) These include quality action plans, corrective actions, supplier quality management, customer complaints, standard work, audit processes, standard procedures, test methods, and process controls

Head- Quality Assurance

Metalman Auto Pvt. Ltd.
03.2018 - 04.2019
  • Oversee all quality assurance operations, including making team assignments, providing support to junior QC analysts, and completing annual performance reviews of 45 QA staffs
  • Interface directly with customers to determine appropriate QC requirements prior to production run, provide quality assurance information throughout production, and ensure customer satisfaction at project completion
  • Ensure Business Unit systems are tied into corporate standards via reviews and audits

Assistant Manager- Quality Assurance

Nexteer Automotive Pvt. Ltd.
04.2010 - 02.2018
  • Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with standards & customer requirements
  • Implementing quality tools to ensure process capability, monitoring, preparing and implementing improvement and corrective actions
  • Performing Internal QMS Audits in accordance to TS 16949 requirements
  • Managing the Customer complaints / concerns analysis with team by using Problem solving techniques (7QC tools)
  • Conducting product and process training, CSR, Product QCI, KPC & KCC parameters to shop floor machine operators and supervisors

Engineer- Quality

Spicer India Ltd.
01.2006 - 03.2010

Engineer- Production

Spicer India Ltd.
08.1999 - 12.2005

Education

Diploma in Automobile Engineering From Nachimuthu Polytechnic, Pollachi (SBTET), Tamil Nadu - Automotive Engineering

Nachimuthu Polytechnic
Pollachi, India
04.2001 -

Bachelor of Industrial Engineering - Industrial Engineering

Indian Institution of Industrial Engineering
Mumbai, India
04.2001 -

Skills

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Certification

Internal Quality Auditor for ISO TS 16949:2002 (Twice)

Personal Information

Date of Birth: 07/08/81

Training

  • Product Training of Half shaft
  • Zeiss, Calypso CMM
  • Process FMEA, SPC, TQM, Product Development, Project Management, PPAP documentation
  • MSA (Measuring System Analysis)
  • Minitab Statistical software training from Minitab Inc, USA
  • Quality Circle, Kaizen, 5S, Safety and Poka Yoke
  • Fast X
  • Nexteer High Performance culture
  • Advanced GD&T training from ETT, USA
  • Reliability training from MIQ
  • SAP basics

Accomplishments

  • Six Sigma Green Belt Project Leader: Led a DMAIC-based initiative to eliminate unnecessary grinding operations, achieving a cost saving of INR 1,400,000 and enhancing machinery lifespan.
  • Six Sigma Black Belt Project Leader: Spearheaded a project using Design of Experiments (DOE) to address and resolve a major customer complaint, significantly enhancing customer satisfaction and product reliability.
  • Quality Improvement Leader: Achieved a 60% reduction in customer complaints by implementing strategic quality control measures and process enhancements, dramatically improving customer satisfaction.

Timeline

Assistant General Manager

Stumpp Schuele And Somappa Springs Pvt Ltd
03.2022 - Current

Head- Quality Assurance

Advik Hitech Pvt. Ltd.
06.2021 - 03.2022

Head- Quality Assurance

Metalman Auto Pvt. Ltd.
03.2018 - 04.2019

Assistant Manager- Quality Assurance

Nexteer Automotive Pvt. Ltd.
04.2010 - 02.2018

Engineer- Quality

Spicer India Ltd.
01.2006 - 03.2010

Diploma in Automobile Engineering From Nachimuthu Polytechnic, Pollachi (SBTET), Tamil Nadu - Automotive Engineering

Nachimuthu Polytechnic
04.2001 -

Bachelor of Industrial Engineering - Industrial Engineering

Indian Institution of Industrial Engineering
04.2001 -

Engineer- Production

Spicer India Ltd.
08.1999 - 12.2005
Jayaraman MAGM Quality Assurance