Thorough Quality Engineer adept at performing quality inspections and identifying root causes for non-conforming material issues. Hardworking and meticulous with a passion for continuous improvement. Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand. Strengths in Measurement, APQP, PAPP, SPC, MSA, Layout Inspection, Process Improvement using Quality Tool.
Overview
13
13
years of professional experience
4
4
years of post-secondary education
3
3
Languages
Work History
Sr. Quality Engineer
Mastermind Engineering Products Pvt. Ltd.
Pune, Maharashtra
11.2020 - Current
Manage all quality-related issues within manufacturing team (Internal, Supplier, Customer)
Working with appropriate team members, internal and external stakeholders, identify root cause and instigate permanent corrective & preventive actions for product quality issues
Carry out Internal, Product and Process audits
Ensure Control Plans and associated documentation are implemented effectively and maintained
Ensure compliance and assist with adherence to Business (Quality) Management System
Undertake special projects as required
Assist with training of quality awareness
Participation in NPI / Change management. Including sampling process & PPAP approvals
Use of preferred techniques for continuous improvement such as Poka-Yoke (Error Proofing), Measurement System Analysis, Process Control, QA rather than QC.
Manage and coordinate appropriate problem solving activities on time, in full with appropriate consideration given to cost impact / risk mitigation.
Provide guidance to other Quality and Operations team members
Comply with Health, Safety and Environmental Policies
Customer's handling - Mahindra, Otter Controls, TE Connectivity, Varroc , Tata Motors Etc.
Quality Engineer
TE Connectivity India Pvt. Ltd
Pune, Maharashtra
01.2010 - 10.2020
Responsible for NPD (Stamping and Moulding) inspection Planning & Execution using various instruments.
Create and run CMM/VMS programs for New and running products. Checking fixtures and inhouse gauges calibration. (Renishaw, Accurate, Zeiss, Hexagon).
To Work on internal and external customer complaints regarding part problems to find out root cause & take corrective action accordingly.
Good knowledge & Understanding of the Components measurements with GD&T (Geometrical Dimensioning & Tolerancing).
Developing and monitoring corrective and preventive actions.
Maintain and improve product quality by conducting product, process and system audits.
Review customer returned product analyze and ensure timely action and feedback.
Prepare Practical Problem-Solving Reports (PPSR), track it on FRB (Fast Response Tracking Board).
Improvement of quality through CFT by applying 7QC tools and implementing management systems like 5S, Poka-yoke, Kaizen, 8D methods.
Provide product feedback and help to drive product improvements by working closely with NPD and technical team, to regular review on improvement status for upgrading current products.
Participate in preparing documents like, Process Flow Diagrams, FMEA and Control Plans, SPC, MSA, PPAP activities.
Improvements in Inspection methods by implementing new gauges, poka-yoke.
Attend VS Meetings on daily basis to resolve daily issues with CFT.
Conduct 5S Audits, Layered process audits, SLM Trainings, BBS and Gemba Walks.
Worked in ME – Automation, Vision Implementation, Validation of Vision.
Coordinated with quality control staff to complete inspections.
Participated in employee performance reviews and offered suggestions to management.
Supported quality team members during corrective action updates.
Contributed to root cause analysis to determine core reason for failures and errors.
Demonstrated product and quality expertise in product inspections.
Performed quality inspections and drafted reports to detail non-conforming material issues.
Used hand tools, instruments, gauges and equipment to complete accurate measurements and noted results for official records.
Analyst, Plant Accounting at Brillon Consumer Products Pvt. Ltd. (Formerly Known as S C Johnson Products Pvt. Ltd.)Analyst, Plant Accounting at Brillon Consumer Products Pvt. Ltd. (Formerly Known as S C Johnson Products Pvt. Ltd.)