Jayendra D Gurjar
Bharuch
Summary
Dynamic Maintenance Manager with a proven track record at Khushboo Beauty Care, excelling in preventive maintenance and budget optimization. Skilled in troubleshooting and team leadership, I spearheaded cost-saving projects and streamlined inventory management, significantly enhancing operational efficiency and reducing downtime across multiple systems.
Overview
19
19
years of professional experience
Work History
MAINTENANCE MANAGER
KHUSHBOO BEAUTY CARE
Silvassa
09.2024 - Current
- Conducted audits on documents to ensure compliance and accuracy.
- Managed manpower allocation to enhance operational efficiency.
- Executed preventive maintenance and troubleshooting for utility and plant systems.
- Performed troubleshooting on AHU to minimize downtime.
- Spearheaded maintenance cost-saving projects to optimize budget utilization.
- Oversaw brownfield project implementation, ensuring adherence to timelines.
- Streamlined spare-part management processes to reduce inventory costs.
Sr. Maintenance Manager
Mimansa Industries Pvt Ltd
Kheda,Ahemdabad
01.2022 - 08.2024
- Managed maintenance for various equipment, including centrifugal pumps, gear pumps, and reciprocating pumps.
- Oversaw operation of multiple dryer types, such as fluidized, flash, and tray dryers.
- Executed projects to install HVAC systems for 42 TR and 25 TR bakery machines.
- Maintained thermopack machines, cartonators, and flow wrap machines in packing section.
- Conducted preventive maintenance and debugging on critical bakery machinery.
- Handled maintenance of atomizers, blowers, centrifuges, and distillation columns.
- Focused on continuous improvement strategies to enhance operational efficiency.
- Actively pursued new project opportunities to drive growth and innovation.
Maintenance Officer
Britannia Industries Ltd
01.2015 - 01.2022
- Spray Headed scale up and streamlining of 2600 MT/month auto feeder line (Brownfield Project)
- Plant maintenance of Sugar & Flour handling system, Oven and auto feeder Packing machines, Biscuit grinders Installation & commissioning of horizontal & vertical packing machines for Good Day Butter & Good Cashew line
- Responsibility of plant equipment PM like rotary and other vessel, mixers and horizontal and vertical packing machine and conveyor system etc.
- Prepared and implemented actions plans effectively to maximize OEE of production and suggesting corrective measures.
- Ensuring Zero Breakdown of packing machines through on time closure of PM jobs.
- Prepare & Plan PM schedules for repair, overhauling & other maintenance of packing machine.
- Making plans and schedules to meet various quotas Implementation of 5S, kaizens and continuous improvement related to cost, quality, moral, safety and related processes.
Mechanical Maintenance Engineer
Hindustan Unilever ltd
01.2007 - 01.2008
- Checking & maintaining periodically Fire-Hydrant System & maintaining.
- Maintaining adequate levels stock levels & providing proper PPE to the employees.
- Monitoring quality systems & handling overall process troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
- SAP IN documentation of PR, GRN.
- Utilize water, steam and power by close monitoring and energy conservation discussion.
- Increased productivity in powder plant production Maintenance department.
- Knowledge about Maintenance and Operating of FFS from fill & seal packing m/c.
- Maintain equipment, roller conveyor, belt conveyor, mixture, tapping m/c , powder plant manufacturing.
- Looking after maintenance and development activities of Utility and High Bay, Bulk Tanker area, New improvement vessels in process heavy equipment like PSM, DCM, BOON mixer, multi screw, chill drum & plodder Reactor & Gear Box etc.
- Hands on experience on rotating equipment like heavy duty blowers, centrifugal pumps, Diaphragm pump, Gear pump, Mitering pump, Vibro Sieve Screw Conveyor & Bering Housing Silo Vibrator Powder Coving & Purging System.
- Maintenance of Utility plant which include Boiler of 850 Kg/Hr. Cap, Vacuum Pump make Ingersoll Rand, Air Compressor HP and LP make Chicago Pneumatic, Fire Hydrant System, Cooling Towers , ETP, Etc.
Trainee
Cheminova India Ltd
01.2007 - 01.2008
- Monitoring routing process parameter, trouble shooting, process change over and plant modification.
- Adherence to work permit system for maintenance work under controlled safety procedure.
- Participate in the HAZOP studies of the plant to avoid incidences.
- Preplanning for shutdown reactor, tanks and lines decontamination and modification for product change over activities and star up new product.
- Downtime and Root Cause analyses of break down maintenance and process problems.
- Knowledge of Maintenance of centrifugal, rotary, pump, single stage, multistage, lob pump, mono pumps, gear box, vacuum pump, magnetic pump, etc.
- Knowledge of Maintenance Reactor, A.N.F, C.F. etc.
Education
B.Tech/B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya (RGPV)
Bhopal01.2015
Diploma - Mechanical Engineering
English
Gujarat, Gujarati01.2010
Skills
- Maintenance management
- Preventive and predictive maintenance
- Troubleshooting and breakdown analysis
- Inventory and spare-part management
- Total productive maintenance (TPM)
- Kaizen and process improvement
- Budget optimization and project management
- Team leadership and safety compliance
- Root cause analysis and performance metrics
- HVAC systems expertise
Hobbies and Interests
- Cricket
- Reading of books
Projects
Goodday Cashew Line Commission, New cashew line installation and commissioning, 121 Days
Personal Information
- Date of Birth: 02/16/88
- Gender: Male
- Marital Status: Married
Summary
Experienced Mechanical with a proven track record of successfully collaborating with cross-functional teams to plan and execute preventative maintenance strategies. Skilled in managing with diverse stakeholders, including customers, stores, production teams, quality departments, and service providers. Proficiency in overseeing the operation of various process equipment, such as agitators, shear mixers, product transfer systems, vacuum pumps, atomizers, bag house systems, columns and towers, distillation systems, and dryers. I have consistently optimized ensured safety compliance, and led teams to achieve efficient and high-quality production. With a deep understanding of the chemical manufacturing industry, I possess a unique ability to integrate mechanical expertise with industry., Maintenance Management, Preventive Maintenance, Plant Maintenance, Breakdown Maintenance, Predictive Maintenance, Troubleshooting, Inventory Management, TPM, Kaizen, Breakdown Analysis, Six Sigma, TPM Implementation
Timeline
MAINTENANCE MANAGER
KHUSHBOO BEAUTY CARE
09.2024 - Current
Sr. Maintenance Manager
Mimansa Industries Pvt Ltd
01.2022 - 08.2024
Maintenance Officer
Britannia Industries Ltd
01.2015 - 01.2022
Mechanical Maintenance Engineer
Hindustan Unilever ltd
01.2007 - 01.2008
Trainee
Cheminova India Ltd
01.2007 - 01.2008
B.Tech/B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya (RGPV)
Diploma - Mechanical Engineering
English
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