Jayendrakumar D Gurjar Gurjar

• Oversee preventive, predictive, and breakdown maintenance of plant equipment and infrastructure.
• Ensure optimal performance of manufacturing & packing, and warehouse equipment.
• Lead root cause analysis and corrective actions for equipment failures.
• Documentation and maintaining the History cards of all critical plant equipment.
• Ensure compliance with cGMP, FDA, ISO, and other regulatory standards.
• Maintain engineering documentation, including SOPs, validation protocols, and equipment qualification records.
• Support audits and inspections by regulatory bodies.
• Plan and execute capital projects, including equipment installation, facility upgrades, and expansions.
• Prepare and manage engineering budgets (CAPEX & OPEX).
• Coordinate with cross-functional teams for timely project delivery.
• Drive energy efficiency, cost reduction, and reliability improvement initiatives.
• Implement Kaizen methodologies.
• Monitor KPIs such as OTIF, OEE, MTBF, MTTR, and maintenance cost.
• Lead and mentor a team of engineers, technicians, and contractors.
• Develop training programs for technical staff.
• Foster a culture of safety, quality, and continuous improvement.
• Preparation and implementation of standard operating procedures for Plant Engineering operations and documentation of the same.
• Spare parts management – Responsible for procuring spare parts and maintaining stock for all critical equipment.
• Responsible for complying with the suggestions given by the HSE Cell.
• Responsible for complying with recommendations made by the internal GMP cell.
• Responsible for the implementation of cGMP and EH&S requirements for PHARMACEUTICALS.
• Identifying and correcting unsafe conditions or behaviors and promptly reporting other potentially hazardous situations.
• Carrying out any other assignments or projects as per the instructions of the Department. Head to meet with the organizational objectives and priorities.
• Performing internal quality as a “Qualified Internal Auditor” during internal Quality Audit, abiding by the internal quality audit schedule.
• 12 to 15 years of working experience in a Pharmaceutical Formulations plant.
• Location: Ankleshwar Site.

Managed maintenance for various equipment, including centrifugal pumps, gear pumps, and reciprocating pumps.

Oversaw operation of multiple dryer types, such as fluidized, flash, and tray dryers.

Executed projects to install HVAC systems for 42 TR and 25 TR bakery machines.

Maintained thermopack machines, cartonators, and flow wrap machines in packing section.

Conducted preventive maintenance and debugging on critical bakery machinery.

Handled maintenance of atomizers, blowers, centrifuges, and distillation columns.

Focused on continuous improvement strategies to enhance operational efficiency.

Actively pursued new project opportunities to drive growth and innovation

• Provided strong leadership to enhance team productivity and morale.
• Led cross-functional teams to achieve project milestones and deliver high-quality results.
• Consistently met or exceeded annual performance targets set by senior leadership.
• Reduced costs, optimized resource allocation, and improved efficiency in managing projects.
• Improved team performance by providing comprehensive training and fostering a collaborative work environment.
• Mentored junior staff members for skill development and career progression within the organization.

• Established strong relationships with key clients to maintain customer loyalty and drive repeat business opportunities.
• Implemented innovative process improvements that enhanced productivity and reduced operational costs.
• Negotiated contracts with vendors to secure favorable terms, resulting in significant cost savings for the company.
• Coached junior team members, fostering professional growth and improving overall team performance.

Spray Headed scale up and streamlining of 2600 MT/month auto feeder line (Brownfield Project)

Plant maintenance of Sugar & Flour handling system, Oven and auto feeder Packing machines, Biscuit grinders Installation & commissioning of horizontal & vertical packing machines for Good Day Butter & Good Cashew line

Responsibility of plant equipment PM like rotary and other vessel, mixers and horizontal and vertical packing machine and conveyor system etc.

Prepared and implemented actions plans effectively to maximize OEE of production and suggesting corrective measures.

Ensuring Zero Breakdown of packing machines through on time closure of PM jobs.

Prepare & Plan PM schedules for repair, overhauling & other maintenance of packing machine.

Increased productivity in powder plant production Maintenance department.

Knowledge about Maintenance and Operating of FFS from fill & seal packing m/c.

Maintain equipment, roller conveyor, belt conveyor, mixture, tapping m/c , powder plant manufacturing.

Looking after maintenance and development activities of Utility and High Bay, Bulk Tanker area, New improvement vessels in process heavy equipment like PSM, DCM, BOON mixer, multi screw, chill drum & plodder Reactor & Gear Box etc.

Hands on experience on rotating equipment like heavy duty blowers, centrifugal pumps, Diaphragm pump, Gear pump, Mitering pump, Vibro Sieve Screw Conveyor & Bering Housing Silo Vibrator Powder Coving & Purging System.

Maintenance of Utility plant which include Boiler of 850 Kg/Hr. Cap, Vacuum Pump make Ingersoll Rand, Air Compressor HP and LP make Chicago Pneumatic, Fire Hydrant System, Cooling Towers , ETP, Etc.

• Learned new materials, processes, and programs quickly.
• Attended training courses to build understanding of processes, techniques, and industry.
• Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
• Supported departmental tasks to increase understanding of industry processes.