Summary
Overview
Work History
Education
Skills
Affiliations
Timeline
Generic

JAYESH SANJAY CHAUDHARI

Pune

Summary

Dynamic Advanced Manufacturing Engineer with a proven track record at IAC Group, specializing in process improvement strategies and root cause analysis. Expert in Conveyor system's and FTG development, I excel in driving efficiency and quality enhancements while fostering collaboration across teams. Committed to innovative solutions that elevate production capabilities and reduce costs with total work experience of 3.8 yrs.

Overview

4
4
years of professional experience

Work History

Advance Manufacturing Sr. Engineer

IAC Group
Pune
04.2025 - Current
  • Involved in Creating TSO's, RFQs, Capex finalization, DAP's , installations, Prove out & Handover of FTG's to respective depatments.
  • Designed and implemented manufacturing processes for efficiency improvements.
  • Trained junior engineers on best practices and methodologies.
  • Developed documentation for manufacturing procedures and standards.
  • Evaluated new technologies to enhance production capabilities.
  • Identified opportunities for cost reduction through improved processes or alternative material usage while maintaining product integrity.
  • Resolved engineering problems related to product design or performance issues by working closely with other departments such as Quality Control or Research and Development.
  • Established best practices for product assembly processes that improved overall quality while reducing costs.
  • Conducted regular inspections of machines and equipment used in the production process to ensure optimal performance.
  • Performed root cause analysis on defective parts and developed corrective actions to prevent reoccurrence.
  • Monitored production output against established goals and made adjustments as needed.
  • Maintained records of all changes made during the development phase including drawings, tests results, calculations.
  • Developed and implemented process improvements for existing manufacturing operations.
  • Coordinated with vendors, suppliers and manufacturing personnel to resolve technical and quality issues.
  • Contributed to product design and prototype development.

Advance Manufacturing Engineer

IAC Group
Pune
07.2024 - Current
  • Developing workflow, work station, and Machine equipment improvement recommendations within a company's manufacturing environment as well as New FTG for NPD including Welding Robot cells, Press Lamination & SPM's
  • Fine-tuning manufacturing processes by researching, designing, modifying, and testing manufacturing methods and equipment.
  • To Evaluate manufacturing processes by applying knowledge of product design, assembly, tooling, material, working closely with cross-functional teams to evaluate workflows
  • Identify bottlenecks and propose innovative solutions to improve productivity and quality
  • To provide innovative solutions for complex processes.
  • Work with the project team and make good relationship with supplier to manage day to day equipment installation & take follow up also check & ensuring equipment meets technical and performance specifications.
  • Planning and implementing creative technical solutions to complete a project successfully within time and budget with the resources available and maximizing the operational result.
  • Error proofing & Automation concept implementation for reduce rejection and rework.
  • New project team interface between plant engineering and development team for build prototype model.
  • New project layout preparation, FTG planning
  • Time study, Material flow planning, Process defines, Signoff with union and respective department.
  • Analyzing errors and control breakdowns, determining root causes and trends, and supervising the implementation of remedial actions.
  • Request for quotation (RFQ) for procurement of machine, equipment, fixture tools, and gauges.
  • Line balancing to enhance productivity & optimize facility.
  • Study elementary cycle time wise processes.
  • Installation and commissioning of new machines and equipment.

Graduate Trainee Engineer

IAC Group
07.2023 - 07.2024
  • Participated in cross-functional teams to develop innovative solutions to complex problems.
  • Assisted in the design and implementation of new processes and systems within the organization.
  • Involved and reviewed the DAP's of FTG's
  • Provided support for existing projects by developing action plans and tracking progress towards completion.
  • Developed relationships with external vendors to ensure timely delivery of products and services.

Manufacturing Trainee

IAC Group
12.2021 - 12.2022
  • Developed essential skills and techniques through diligent practice.
  • Monitored operations and reviewed records and metrics to understand company performance.
  • Set specific goals for projects to measure progress and evaluate end results.
  • In support with seniors for FTG trials and prove out.

Education

B.Tech/B.E. - Mechanical Engineering

AISSMS COE
Pune
07.2023

Diploma - Mechanical Engineering

GH Raisoni Polytechnic
Jalgaon
01.2020

SSC - 10th

ST Teresa's Convent School
Jalgaon
01.2017

Skills

  • Cockpit Conveyor Line
  • Console Conveyor Line
  • Laser scoring
  • Vibration welding
  • Ultrasonic Welding
  • Laser Cutting
  • Press Lamination
  • Fixture development and design
  • Poka yoke implementation
  • DFA's
  • PFMEA and DFMEA analysis
  • Process improvement strategies
  • Manufacturing process engineering
  • Root cause analysis methodologies
  • New product development

Affiliations

  • Z101 Cockpit Assembly conveyor Line support in development, execution, installation & prove out.
  • W601 & Z101 Common console Assembly conveyor Line support in development, execution, installation & prove out.
  • Z101 Door waist rail & reinforcement US welding cell support in development, execution, installation & prove out.
  • Z101 Cockpit sub assy POKA yoke stations development, execution, installation & prove out.
  • Z101 Console sub assy POKA yoke stations development, execution, installation & prove out.
  • Z101 Door sub assy POKA yoke stations development, execution, installation & prove out.
  • Z101 Press lamination tools support in development, execution, installation & prove out.
  • M110/M111/M310/W610 Common Cockpit conveyor line development, execution, installation & prove out.
  • M110/M111 console conveyor line development, execution, installation & prove out.
  • M110 7-qty Press lamination tools installation & prove out till ECN-5.
  • M110 Cockpit sub assy POKA yoke stations development, execution, installation & prove out.
  • M110 Console sub assy POKA yoke stations development, execution, installation & prove out.
  • W616/W601 Common Cockpit conveyor line development, execution, installation & prove out.
  • U171 Cockpit line TSO, RFQ ,Capex execution.
  • D101 Cockpit line TSO in execution.

Timeline

Advance Manufacturing Sr. Engineer

IAC Group
04.2025 - Current

Advance Manufacturing Engineer

IAC Group
07.2024 - Current

Graduate Trainee Engineer

IAC Group
07.2023 - 07.2024

Manufacturing Trainee

IAC Group
12.2021 - 12.2022

B.Tech/B.E. - Mechanical Engineering

AISSMS COE

Diploma - Mechanical Engineering

GH Raisoni Polytechnic

SSC - 10th

ST Teresa's Convent School

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