JEFFIN HARALD GJ
Manufacturing Process Engineer
Chennai,TN
Summary
Manufacturing Process Engineer optimizing automotive production through process optimization, NPD, and capacity expansion. Leads machine procurement, commissioning, and CAPEX planning, while improving OEE, FTQ, cycle time, and cost performance through root cause analysis and workflow improvements. Supports scalable production by building SOPs, managing PPAP submissions, and coordinating cross-functional execution.
Overview
4
4
Languages
1
1
Certification
4
4
years of professional experience
Work History
Manufacturing Process Engineer
DELPHI TVS TECHNOLOGIES
Chennai, Tamilnadu
07.2022 - Current
- Led machine procurement activities to enhance production capacity, including vendor selection, technical evaluation, and installation and commissioning.
- Executed capacity planning based on demand forecasts and prepared CAPEX.
- Managed new product development (NPD) for prototypes, A/B/C builds, and PPAP submissions to ensure timely market introduction.
- Operated and optimized grinding machines (Bahmüller, Curtis) and special-purpose machines (Sonplas, Felsomat) to improve process efficiency, precision, and product quality.
- Localization of testing machines and made cost saving up to 200 Lakhs.
- Improved overall equipment effectiveness (OEE) by optimizing processes and enhancing equipment performance, leading to increased operational reliability.
- Improved First Time Quality (FTQ) by identifying root causes and implementing corrective actions.
- Enhanced productivity through targeted process improvements and waste reduction initiatives, fostering a culture of continuous improvement.
- Implemented cost reduction initiatives through localization of components and processes.
- Optimized cycle time by analyzing process bottlenecks, implementing workflow improvements, and balancing operations, resulting in increased production efficiency
- Created and maintained SOPs, work instructions, and process documentation.
- Collaborate with cross-functional teams for project execution and problem-solving.
Education
BACHELOR OF ENGINEERING - MECHANICAL
Mepco Schlenk Engineering College
Sivakasi, India04-2022
Skills
Root cause analysis
PPAP and process documentation
GD&T
AutoCAD / SolidWorks (Basic Design)
MS Office
Manufacturing process optimization
Capacity planning
OEE improvement
SOP development
Cross-functional collaboration
Certification
Certification in Mechanical Design by Dassault Systems
Interests
3D Printing and Design, Volleyball, Football, Anime, Exploring AI tools
Timeline
Manufacturing Process Engineer
DELPHI TVS TECHNOLOGIES
07.2022 - Current
BACHELOR OF ENGINEERING - MECHANICAL
Mepco Schlenk Engineering College