Well Head Experience (offshore based). Hands on experience on Wellhead HSSS Penal, Cold set, Hot set & startup activity (Mack- PETRONAS)
HSSS valve operation check like DHSV, MSASV, MV, WV, CV with interlock and Tripping (ESD, SIS, Fusible)
HSSS penal Instrument loop check, Calibration, troubleshooting like PT- SIS (Yokogawa- EJA 530E), LT- FF (Yocogawa- EJA 110E), Euro switch (Hydac), SOV (Bifold)
Well control panel: complete overhauling and testing of the well control Modules. Well versed with the logic involved with the well control panel. Make: PETRONAS
Experience in trouble shooting, overhauling, installation and alignment of centrifugal multistage gas compressors (HITACHI- Train 1, 2 3)
Calibration, Trouble shooting, installation, like PT, TT, LT, Vibration probe, LP Flare gas recover compressors (screw compressor) (Mack- Howden)
Configure wireless Transmitter PT; TT (Rosemount- 702DX) used new version- HART- TREX communicator.
Working to VX Spectra (Gamma Detector) Model- 267CR.
Control valve trouble shooting & Positioner Calibration (FF) (flowseser Lagix3400)
Loop folder preparation, Calibrating, Installation & Commissioning of all type of Process Instrument Including Loop Testing in New Projects
Troubleshoot various types of process instrument, system, equipment operational problems and consult with supervisor and colleagues as required. Work independently and attend emergencies.
Besides Project my Duties is too carried out Preventive Maintenance work as per ISO 9001-2000 schedule. This also includes updating of Calibrating as well as Preventive Maintenance History Cards of Instruments.
Carried out DCS/PLC Panel wiring as per Drawing in new Projects.
Maintenance and calibration of the control valves (Pneumatic, Smart & MOV,) Fisher DVC6010, DVC6020, DVC6030, DVC2000, DVC6200) (Fisher Pneumatic positioned - 3582, 3682) (Masonielen SVI-II 4P, SVI- II) (Samson - 3782I) Siemens, Neles, Valtek
Field Modifications, Fault Diagnosis & Trouble Shooting.
Startup and Commissioning Activities.
Generation and Maintenance of all types of Records for Quality Control Checks Including Calibration, Leak Checks and other Inspections.
Servicing of SOVs, Boosters, Filters, Regulators and other accessories in control valves
Instrumentation Data Sheet Verification.
Punch List Clearance.
Day to day activities (Job Distribution, Safety Talk, Permit authorization etc) with Central Control Room., DCS - Yokogawa Centum VP, Rosemount RS 3, Honeywell TDC-3000 Experion PKS, Foxboro I/A Series, PLC -Allen Bradley PLC - SLC 5/02, 5/04, Siemens - RS logix500, SIMATIC S7-300, ESD- Yokogawa Prosafe, Honeywell FSC, FOXBORO Triconex, FF System: Emerson, STAHL, Vibration Monitoring System (Bentley Nevada-3500 series), Loop checking of vibration transmitters from field to MMS system., Gap adjustment of Bentley Nevada vibration probes 3500, 3000., Fire & Gas system, Calibration, loop checking and programming of FIRE & GAS instruments like gas Detectors, Smoke detectors, MSD,HD,DD,RM,MM, UV detectors manual call points, beacons and hooters etc., Worked in DELUGE SYSTEM of TYCO Fire & gas System., Gas detectors make - Zellweger, Honeywell, Detronax, Flammable & toxic gas detectors (LEL, H2S & HYDROGEN), Control Valve Work, Control valve tests (Hydro tests, Seat Leakage, Body Mount Leakage, back pressure test,), Installation, Calibration, Overhauling, trouble shooting, service, Loping, Hydro Testing and maintenance in all kind of control valves (Fisher, Masoneilen, Nelas, Biffi, Nakakita, Valtek), Hands on Good Experience on onsite lapping. With Lapping Machine, Calibration of valve using positioners (Siemens, Abb, Fisher, Yamatech, Metso and MIL make electro pneumatic and pneumatic), Interface with customer plant personnel and Bay Valve Service personnel to perform hands-on workshop and valve troubleshooting / assessment, maintenance, testing, and / or repair of valves and actuators., Perform day-to-day Valve Service After cleaning to Area. Routine safety observations and inspections, AMS TREX communicator (Emerson), HART Communicator 475,375 & 275, Decade Box, DRUCK-DPI Model (605, 601, 610), Hydraulic Pressure Pump (Druck), Megger Meter (Fluke - 1507), X-LINK Testing Device STB01X, Loop calibrator, MA source (fluke), Temperature Bath (Jofra), TK3 Vibration Calibrator