JEWELS JOYSON
Scarborough
Summary
Focused quality control professional with more than 6 years of manufacturing industry expertise in automotive components manufacturing and special talent for searching out opportunities for improvement, contributing to customer PPM reduction, warranty cost ratio reduction, scrap cost reduction and waste reduction. Expertise in preparing, reviewing, and commenting Quality Projects, Work Instructions, Safety & Health Manuals for projects in accordance with International Codes and compliance to regulatory specifications and contract requirements. Working as a crucial resource for Corporate Quality department instilling a culture of process improvement, ensuring integration & standardization of its quality services across the various production lines.
Overview
6
6
years of professional experience
Work History
Quality Engineer
Mold Masters
Georgetown
09.2023 - Current
- Coordinates and schedules all audits for the organization and accountable to follow-up on any non conformance to resolution stage.
- Analyze the KPI's and take necessary actions to keep the performance to the target.
- Identify various abnormalities in the production line and ensure recurrence prevention with CAPA (Corrective
action and Preventive action) - Reviewed new product requirements with the current inspection capabilities.
- prepared the quality control and inspection plans to assist in preparation of FMEA.
- Conduct the line audit as per the audit plan and provide suggestions for improvement
- Document the process quality to adhere the ISO 9001:2016 and IATF16949
- Perform process capability and process performance studies (KCC)
- Review and find the scope of rework of the NC parts from the Material Review Board (MRB).
- Conduct 8D study to resolve the Non conformance and Prepare 8D report.
- Experience in handling and recording customer complaints and updating scrap sheet.
- Conduct supplier receiving inspection and create DMR (Defect material report) when needed.
- Coordinate Gauge R&R study and analyze the report
- Experience in preparing Part submission warrant (PSW), Appearance approval report (AAR) and initial process capability studies
- Conduct SPC studies to ensure the processes are statistically controlled
Junior Quality Engineer
ABBECAN INDUSTRIES INC.
Concord
05.2022 - 10.2023
- Used mintabs and SCARs to improve efficiency of the work and to calculate SPC
- Developed cost estimation tools and scrap sheets for higher revenue.
- Create the inspection standard an balloon drawings as per the customer critical and safety requirement
- Implement the work instruction and work element sheet to reduce the variation in the process
- Control the measuring equipment with master sheet and daily maintenance
- Create, monitor, and analyze the inspection report and create the NC report to the process owner
- Identify potential failure modes with FMEA and make recommended action to reduce the NC part generation
- Set target for continuous improvement with Production to reduce the scrap cost
- Create PPAP for the changes in existing part supply to customer
- Identify the training needs of associates to enhance the customer expectation on
- Ensure compliance with federal and state laws, as well as company standards and specifications
Quality Assurance Team Lead
Assemble Rite limited
Alliston
01.2021 - 05.2022
- Designed Ballooned drawing and marked inspection procedures.
- Made NCR reports according to the nonconformances recorded and coordinated in root cause analysis (RCA) and implementation
- Implement the work instruction and work element sheet to reduce the variation in the process
- Identify potential failure modes with FMEA and make recommended action to reduce the NC part generation
- Identify the training needs of associates to enhance the customer expectation on.
- Monitored daily performance of team to identify and address issues affecting quality product output.
- Worked with CMM and other high precision measuring instruments
Quality Tech
APOLLO TYRES PVT LTD.
KERALA
08.2018 - 08.2020
- Demonstrated strong knowledge of company standards and protocols during inspections.
- Create the inspection standard as per the customer approved drawing with desired frequency.
- Conducted analyses addressing failure, reliability or yield improvement
- Manage the calibration record of instruments according to the calibration plan.
- Facilitated improvement protocols to decrease error rate and mitigate non-conformance.
- Supported maintenance and production team in implementing corrective actions to increase quality.
- Monitor daily rejection with pareto diagram and analyze the process with 7 QC tools.
- Part of Safety patrol team to identify the near miss, incident, and accident
Education
Professional Certifications - Certified Quality Auditor (ASQ)
American Society of Quality
05-2024
Professional Certifications - Certified Six Sigma Green Belt (ASQ)
American Society of Quality
04-2024
Professional Certifications - Certified Quality Engineer (ASQ)
American Society of Quality
12.2022
Post Graduation - Quality Engineering Management
Lambton College Toronto
12.2021
Bachelor's - Mechanical Engineering
UNIVERSITY OF CALICUT
INDIA 05.2018
Skills
- Quality analysis
- Quality audits
- Quality Planning
- Supplier quality Issues
- GD&T
- CMM Inspection
- Supply chain and resource management
- Customer handling
- Process capability study Cp, Cpk
- Lean Manufacturing And continuous Improvement
- Measurement system analysis study
- Root cause analysis
- SPC Study
- 8D Methodology
- Quality Alerts
- Appearance approval report
- 5S
Softwares
- Micro soft power BI
- Solid Works
- Microsoft Excel
- Micro soft word,power point
- Sales force
- SAP
Documentation
- PPAP, APQP, PFMEA, MSA, FAI, NCR, CAPA, MasterCAR,
COC
Timeline
Quality Engineer
Mold Masters
09.2023 - Current
Junior Quality Engineer
ABBECAN INDUSTRIES INC.
05.2022 - 10.2023
Quality Assurance Team Lead
Assemble Rite limited
01.2021 - 05.2022
Quality Tech
APOLLO TYRES PVT LTD.
08.2018 - 08.2020
Professional Certifications - Certified Quality Auditor (ASQ)
American Society of Quality
Professional Certifications - Certified Six Sigma Green Belt (ASQ)
American Society of Quality
Professional Certifications - Certified Quality Engineer (ASQ)
American Society of Quality
Post Graduation - Quality Engineering Management
Lambton College Toronto
Bachelor's - Mechanical Engineering
UNIVERSITY OF CALICUT
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