Jitendra Kuwar
DGM Maintenance /Projects / Engineering
Ahmedabad,Gujarat
Summary
Results-driven maintenance and project management professional with over 27 years of experience in manufacturing and engineering. Demonstrated expertise in manufacturing engineering, operational excellence, and maintenance management. Proven track record in project management and operations across diverse industries, including aluminum 4W alloy wheel manufacturing, steel casting foundries, and the die casting automotive component industry. Skilled in preventive maintenance, cost control, and automation engineering, consistently achieving measurable improvements in equipment reliability and operational efficiency. Extensive experience in IATF 16949 and ISO 45001 EHS compliance, with a strong focus on continuous improvement using MTTR, MTBF, and OEE metrics. Recognized for expertise in managing advanced machinery such as die casting machines (HPDC, LPDC, and GDC), CNC machine shop, paint shops, melting and heat treatment furnaces, robotic systems, and induction furnaces. Known for delivering multimillion-INR cost savings and successfully executing energy optimization projects.
Overview
27
27
years of professional experience
39
39
years of post-secondary education
3
3
Certifications
4
4
Languages
Work History
Assistant General Manager – Maintenance
MA Extrusion India Pvt. Ltd.
Ahmedabad
03.2024 - Current
- Company Overview: Mitsubishi Aluminum Co
- Spearhead maintenance operations for aluminum extrusion (UBE) and utility systems
- Implemented Industry 4.0 initiatives such as real-time machine monitoring & predictive maintenance, reducing downtime by 20% and increased productivity and improved quality
- Optimize energy management, reducing operational costs while enhancing efficiency
- Manage and monitor maintenance budgets, ensuring cost-effective project execution
- Mitsubishi Aluminum Co
Deputy General Manager – Plant and PE Maintenance
Minda Kosei Aluminum Wheel Pvt. Ltd.
Ahmedabad
10.2017 - 08.2023
- Directed maintenance and project operations for cutting-edge machinery, including die casting machines (LPDC and GDC), automated machine shops (Okuma, FEMCO, Doosan, Brother and HAAS), large-scale paint shops (Taikisha), melting and heat treatment furnaces (Nihon, Striko westofen and Juko), and robotic systems (Yaskawa and Fanuc)
- Managed utilities such as air compressors, Water Treatment Plants (WTP), Sewage Treatment Plants (STP), and Effluent Treatment Plants (ETP) to ensure seamless operations
- Implemented predictive and preventive maintenance strategies, reducing downtime by 10%
- Delivered 18% annual cost savings through automation and energy optimization initiatives
- Supervised greenfield and brownfield expansions, boosting plant capacity by 25%
Senior Manager – Maintenance
Ask Automotive Pvt. Ltd.
Ahmedabad
11.2016 - 10.2017
- Directed technical operations for High-Pressure Die Casting (HPDC Zitai and Yuzumi) machines, paint lines, assembly lines, and various Special Purpose Machine (SPM) shops
- Managed plant utilities, including compressors, air dryers, and power systems, ensuring efficient and reliable operations
- Reduced downtime by 20% through predictive maintenance and advanced troubleshooting techniques
- Implemented cost-saving measures across the plant, optimizing resource allocation for maintenance activities
Senior Manager – Maintenance
Oswal Industries Ltd.
Ahmedabad
05.2007 - 11.2016
- Managed maintenance and project operations for Induction Furnaces, Sand Molding Shops, and Sand Reclamation Plants, ensuring optimal performance
- Handled Plasma and Submerged Arc Welding (SAW) systems to maintain precision and efficiency in production processes
- Directed the maintenance and overhaul of CNC machines (VTL, HMC, VMC) and conventional machines, achieving a 7.5 % improvement in machine accuracy and reliability
- Implemented cost reduction strategies, cutting maintenance expenditure by 10 % through TPM and ISO-compliant practices
- Spearheaded maintenance planning and execution, ensuring maximum uptime for critical plant equipment
Senior Maintenance Engineer
Enkei Cast Alloys Ltd.
Pune
01.2007 - 05.2007
- Handled shift maintenance for die casting machines, melting furnaces, and robotic heat treatment systems, ensuring smooth production operations
- Enhanced uptime of critical equipment by streamlining troubleshooting processes for robotic systems and automated furnaces
- Optimized maintenance schedules for casting and heat treatment operations, achieving improvement in overall equipment efficiency
- Successfully reduced downtime by implementing preventive maintenance strategies and real-time equipment monitoring techniques
Senior Technician – Maintenance
Hindalco Industries Ltd.
Silvassa
01.1998 - 01.2007
- Actively contributed to maintenance and project activities for Aluminum Foil Rolling Mills, Printing Machines, Dry Laminators, Extruder Coaters, LPDC Machines, CNC Machine Shop, and Paint Shop
- Assisted in the installation, troubleshooting, and maintenance of high-precision equipment, ensuring minimal downtime and optimal production efficiency
- Improved equipment reliability by performing regular preventive maintenance and handling complex repairs for heavy-duty machinery
- I played a key role in project activities, contributing to successful plant upgrades and new machinery installations
Education
Diploma - Electrical Engineering
Gandhinagar Institute of Technology
Surat 06.2005 - 10.2007
ITI - Electrical
Govt. ITI Dhule
Dhule Maharashtra 06.1992 - 08.1994
10th Passed with Distinction -
Maharashtra
Dhule Maharashtra 01.1991 - 07.2025
Skills
- Plant Maintenance & Reliability
- Asset life cycle management
- Project Management
- Greenfield projects
- Brownfield projects
- Capex planning
- Die Casting Operations
- Facility maintenance management
- CNC machine shop maintenance
- Robotics
- Process optimization
- Energy Conservation
- Cost Optimization
- Industry 40
- Skill development
- Cross-functional collaboration
Certification
World Class Manufacturing (WCM)
Personal Information
Date of Birth: 01/12/75
Language known : English , Hindi, Marathi, Gujarati
Address :C 404 Pramukh Horizon 1 Saragasan Gandhinagar
Timeline
Assistant General Manager – Maintenance
MA Extrusion India Pvt. Ltd.
03.2024 - Current
Deputy General Manager – Plant and PE Maintenance
Minda Kosei Aluminum Wheel Pvt. Ltd.
10.2017 - 08.2023
Senior Manager – Maintenance
Ask Automotive Pvt. Ltd.
11.2016 - 10.2017
Senior Manager – Maintenance
Oswal Industries Ltd.
05.2007 - 11.2016
Senior Maintenance Engineer
Enkei Cast Alloys Ltd.
01.2007 - 05.2007
Diploma - Electrical Engineering
Gandhinagar Institute of Technology
06.2005 - 10.2007
Senior Technician – Maintenance
Hindalco Industries Ltd.
01.1998 - 01.2007
ITI - Electrical
Govt. ITI Dhule
06.1992 - 08.1994
10th Passed with Distinction -
Maharashtra
01.1991 - 07.2025
Similar Profiles
Shrinivas BehedeShrinivas Behede
Head of Finance (Senior Manager ) at Sapa Extrusion India Pvt Ltd Formerly Known as Sapa Precision Tubing Pune Pvt. Ltd.Head of Finance (Senior Manager ) at Sapa Extrusion India Pvt Ltd Formerly Known as Sapa Precision Tubing Pune Pvt. Ltd.
Pratiksha SinghPratiksha Singh
HR ADVISOR (PEOPLE RESOURCING) at NORSK HYDRO (SAPA EXTRUSION INDIA PVT. LTD)HR ADVISOR (PEOPLE RESOURCING) at NORSK HYDRO (SAPA EXTRUSION INDIA PVT. LTD)
Prasad GogulamudiPrasad Gogulamudi
Die Shop Manager at HYDRO/Hindalco – Extrusion India Pvt.LtdDie Shop Manager at HYDRO/Hindalco – Extrusion India Pvt.Ltd