Production professional with 17 years in a multinational corporate setting, skilled in advanced production methodologies and management. Experience in workflow optimization, quality control, and enhancing operational efficiency. Effective team leader ready for a Production Manager role, with a focus on pragmatic, results-driven solutions and continuous improvement in a dynamic industry environment.
Overview
18
18
years of professional experience
3
3
years of post-secondary education
3
3
Certifications
1
1
Language
Work History
Sr Officer
Essel -Ferro Alloy Unit (Aditya Birla Group)
02.2010 - Current
1. Production Planning and Control:
Prepare monthly production plans and monitor progress
Create material requirement plans for the month
Prepare monthly contract manpower requirements
Create monthly equipment PM schedules in coordination with the maintenance team
2. Resource Management:
Ensure required manpower for smooth operation, raw material and consumables, and equipment availability
Coordinate with procurement and store for raw materials and consumables
3. Quality Assurance:
Oversee quality control processes through critical parameters - Coordinate with quality assurance teams
Collect and validate data during plant trials
4. Team Leadership and Management:
Engage and motivate production teams for improvement areas
Provide operator and staff training and development
Monitor operator and shift in charge performance
Ensure new process and product implementations
Prepare required process data, reports, and presentations
Maintain all department-related records and documents in SAP
5. Process Improvement:
Identify areas for process optimization - Implement and ensure best practices and adherence of SOPs
Take continuous improvement initiatives
Act as QHSE auditee and auditor for internal and external ISO audits, manage documents
6. Compliance and Safety:
Ensure adherence to industry regulations, pollution control board norms, and safety standards and guidelines
Be responsible for the RCM task
Eliminate department-related unsafe acts and conditions (BBSO Module)
Be responsible for the use of 100% PPE on floor personnel, Zero LTI Targets
7. Technology and Innovation:
Ensure the requirements and progress of new technology into production processes
Encourage data-driven process analytics
8. Stakeholder Communication:
Communicate with other departments (maintenance, store, QA, Marketing, EHS)
Report to DH, and in the absence of DH, directly to the unit head
Ensure required communication to the client and vendor
9. Problem Solving and Decision Making:
Handle production-related issues and challenges
Make decisions to optimize production
10. Project Management:
Manage and implement plant trials of improvement projects and new products
Prepare project data and output reports and share and present
Process Associates
Sterlite Technologies (Vedanta Group)
05.2006 - 02.2010
Working as a Shift in charge in aluminium melting and casting ,rolling mill section
Responsible for shiftwise production target with desired product quality.
Working knowlede in SAP PP Module.
Involved in the monthly material auditing & Monthly MIS preparation.
Collections of Quality performance Feed back & carry out Corrective actions.
Ensuring the safety, healthy and hygienic environment.
Responsible for controlling all cost affecting parameters like FO & Power consumption, Melting Loss, Dross Generation, Scrap handling etc.
Education
Bachelor of Science - Chemistry
Navyug Science College
Surat
04.2001 - 04.2004
Skills
Data-Driven Decision-Making
Software
Tap Root incident investigation
Working with LLM like CHAT GPT
Certification
Tap Root incident investigation
Interests
Utilize LLM Adaptive technological platforms like chat GPT to routine job
Accomplishments
Appreciation Trophy (Nov 08): Award for reducing melting loss to 0.3% and consumable savings.
Star Performer Award (May 09): Recognized for efficient furnace oil use in EC rod production and record production levels.
Spot Performer Award (Sep 09): Awarded for maintaining low furnace oil consumption in alloy rod production.
Junior Chemist at Aditya birla Group Grasim industries Ltd. Unit Inidan RayonJunior Chemist at Aditya birla Group Grasim industries Ltd. Unit Inidan Rayon