Joel. Mohanraj

HEG Site (Maintenance) :- Madhya Pradesh, Mandideep

( Nov 2022 - Present)

Assistant Manager- Engineering

Responsibility and Duties:

• Prepare for work permit for daily work . And day to day toolbox talk meeting.
• Daily prepare for Maintenance Work Plan .
• Shift roaster making for Monthly basis.
• Allocate the Manpower for shift basis.
• Attend the HEG meeting for solution of any obstacles.
• Every day plan and completed the daily routine maintenance work for 5T Mukand crane, 10T Mukand crane, NKM graphite cranes and furnaces.
• Weekly Maintenance plan and completed that work on Cranes, Furnaces and Utilities.
• Preventive maintenance and Completed the work schedule parameters for All cranes and utilities.
• Resistant the Breakdown and do precautions of work for all cranes and furnaces.
• Power Consumption Monitoring from Substation -14,
• Temperature Controller circuit monitoring from MCC room.
• Monthly parameters reading taken from motor vibration.
• Quarterly datas collection from motors Meggering winding insulation condition checking from running plant.
• Attending the Breakdown call of Electrical and Mechanical for Cranes.
• Attending the Breakdown of Temperature fluctuations from RTD on Furnaces.
• Troubleshooting of thermocouple fluctuations
• Troubleshooting for crane Breakdown.
• Monthly get Shutdown for DSL Maintenance and Crane Eroom wiring tightness.
• All wiring tightness checked , sensors I/O configuration checked and cleaning.
• Lubricants and Cleaning , Inspection for Weekly Maintenance, Preventive Maintenance, Predictive Maintenance.
• Attending the Management group meeting for discussion daily work plan and completed job , support from Management.
• Co-operation with Staffs of HEG operation for smoothly running work.
• Co-ordinate to workers and guide working procedure and do work.
• Attending the fault and solutions of the Siemens Simatic Drive G150 and Yaskawa drive.

APM Terminals - Maharashtra , Uran ( April 2022- Oct 2022)

SIEMENS ( RTG Hybrid System )(Project)

2 nos of 40ft spreaders RTGs operation through Battery System.

Responsibility and Duties:-

• Arrange the Manpower & Work Permit for the daily work. And give tool box talk meeting on Every day Morning and Give instructions for Use PPE.
• Arrange gate pass for workers & Material Entry.
• Checking the Siemens BOM as per Drawing requirements for smoothly work.
• Give the work instructions to worker and involve to do work and all.
• Attend the meeting of obstacles points to get solution. And get planning for shutdown to do project work.
• Removed the 650KVA DG and installation 125 KVA DG for Battery Charging purpose.
• Extra Siemens CPU , AI module installation on Existing panel. And New DCP 3 panels mounting and wiring and Connection
• Removed the panel from Eroom inside and mounting Brake contactors , Resistor, safety Relays installation and wiring Connection
• Installation of 16 nos of Super Novas Battery and connection for Hoisting and long travel Container operation.
• PLC Panels inside Micro Box PC 230V/ 24 Vdc , Scalance , Filters, Analog, Digital modules installation, Electrical Equipment mounting and wiring testing of I/O .
• Testing of I/O Power cables ,Controls and Signals through PLC.
• Ethernet Cable Installation and testing through Scalance Hub.
• Co-ordinate to Siemens Team for Testing and Commissioning.
• Taking trial of 24 hrs cycles Hoisting, LT for how much diesel taken for operation.
• Supervised day-to-day operations to meet performance, quality and service expectations.
• Mentored team members to enhance professional development and accountability in workplace.
• Helped with planning schedules and delegating assignments to meet coverage and service demands.
• Defined clear targets and objectives and communicated to other team members.
• Improved staffing during busy periods by creating employee schedules and monitoring call-outs.

JSW SMS1 Dolvi Site. - Raigad District Maharashtra. (Sep 2020 - March 2022)

SIEMENS ( Crane Control Monitoring System)

250T Laddle Crane 3 nos, 300 T Laddle crane 3 nos

Responsibility and Duties:-

• Arrange the Manpower & Work Permit for the daily work. And give tool box talk meeting on Every day Morning and Give instructions for Use PPE.
• Arrange gate pass for workers & Material Entry.
• Those who are they coming from out of state put quarantined as per Govt instructions for corona pandemic reason.
• Checking the Siemens BOM as per Drawing requirements for smoothly work.
• Give the work instructions to worker and involve to do work and all.
• Attend the meeting of obstacles points to get solution. And get planning for shutdown to do project work.
• Installation of Panels GI Pipings for signal cable of MH Motors and Brakes, MCT Motors Signal Cable routings .
• Vibration Sensors, Pads Mounting on All Motors DE, NDE, Brakes Linear Open / Close , Vibration sensor cables laying and Testing on Analog Input Modules.
• Temperature Sensors Installation aof Motors body frame DE, NDE Side. Cable laying and Signal testing on Panel.
• Proximity Sensors, Cable Installation of Linear brakes Open / Close and testing from Panel
• Antennas and Receiver installation and Ethernet cable Installation and connection and testing I/O.
• PLC Panels inside Micro Box PC 230V/ 24 Vdc , Scalance , Filters, Analog, Digital modules installation, Electrical Equipment mounting and wiring testing of I/O .
• Testing of I/O Power cables ,Controls and Signals through PLC.
• FO Cables laying and splicing , Ethernet Cable Installation and testing through Scalance Hub.
• Co-ordinate to Siemens Team for Testing and Commissioning.
• Supervised day-to-day operations to meet performance, quality and service expectations.
• Mentored team members to enhance professional development and accountability in workplace.
• Helped with planning schedules and delegating assignments to meet coverage and service demands.
• Defined clear targets and objectives and communicated to other team members.
• Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty.
• Recruited, interviewed and hired workers and implemented mentoring program to promote positive feedback and engagement.
• Improved staffing during busy periods by creating employee schedules and monitoring call-outs.

JSW Dolvi Site. - Raigad District Maharashtra. (Sep 2019 - Sep 2020)

2 nos of 38 mtrs L Bucket wheel Reclaimer(L&T), 1 nos of 41 mtrs L Bucket wheel Reclaimer (L&T), 2 nos of 27 mtrs L Luffing Stackers (L &T) .

Responsibility and Duties:-

• Arrange the Manpower & Work Permit for the daily work.
• Those who are they coming from out of state put quarantined as per Govt instructions for corona pandemic reason.
• Checking the BOM as per site requirements for smoothly work.
• Give the work instructions to worker and involve to do work and all.
• Installation of Cable tray routing, Earth routing, Cable routings , Motor Terminal side Connection, Limit Switches , Pull Chords connection for Safety E-Stop and Testing..
• CRD Erection, 6.6KVA / 415 V Dry type Transformer Erection, Machinery House Erection all Electrical Equipment Erection and Cable connection.
• Testing of I/O Power cables , Controls and Signals through PLC.
• Cable installation and give guide in Slew section Energy Chain inside Power, Control Signal proper laying and Connection.
• Instrumentation of SOV signal testing and support to Commissioning
• Supervised day-to-day operations to meet performance, quality and service expectations.
• Mentored team members to enhance professional development and accountability in workplace.
• Helped with planning schedules and delegating assignments to meet coverage and service demands.
• Defined clear targets and objectives and communicated to other team members.
• Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty.
• Recruited, interviewed and hired workers and implemented mentoring program to promote positive feedback and engagement.
• Improved staffing during busy periods by creating employee schedules and monitoring call-outs.
• Developed detailed plans based on broad guidance and direction.

Adani Chemical Plant - Kutch

Responsibility and Duties:

• Planning and Erection of all Electrical Equipments, Power and Control cables laid as per Schemetic diagram, Cables Schedule. After Erection checked input output cable testing.
• Oversaw employee attendance record, handled payroll, and ordered new materials for sites.
• Resolved issues between employees and customers using company policies.
• Created weekly and monthly reports and presentations for management team.
• Inspected cleanliness of common areas and offices.
• Maintained records and logs of work performed and materials and equipment used.
• Interviewed, hired, and trained new workers.
• Monitored, coached, and supervised team of Number employees in year.
• Coordinated site investigations, documented issues, and escalated to executive teams.
• Developed detailed plans based on broad guidance and direction.
• Defined clear targets and objectives and communicated to other team members.
• Evaluated employee performance and conveyed constructive feedback to improve skills.

• Siemens Automation Work ( RCOS Project at JNPT Port) (DP World 4 no’s of Quay Cranes

Responsibility and Duties:-

• Checked the Bill of Material and Arrangements
• Give guidelines to Staffs, worker how to do work
• Checked the Siemens Automation Equipments and installed as per Drawing
• Power SITOP 230v / +24 v Dc sitop installation for requirement side
• Scalance, Microsens installation, Fiber optical cables laying and connecting Single mode Multimode installation
• Laser Scanner installation, Power , Control connection, Doom Cameras Installation and connection with RJ 45 connector.
• Coordination with Worker, Staffs, all Management staffs
• Attend the Management meeting for Progress of the work
• Daily report Send to DP World shift in-charge, Siemens Project Management, Portech ServicesWeekly report Sent to Portech Services MD, Siemens project Management
• Coordination with Siemens automation commissioning member.
• Supervised day-to-day operations to meet performance, quality and service expectations.
• Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
• Established team priorities, maintained schedules and monitored performance.
• Defined clear targets and objectives and communicated to other team members.

• Every day Maintenance work planning as per schedule.
• Attend the Breakdown Call and Making the shift roaster every month.
• Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
• Documented maintenance activities and confirmed compliance with relevant regulations.
• Diagnosed and resolved machine operation variations and equipment problems.
• Performed troubleshooting and repair for complex electrical and Electronic equipment.
• Developed preventive maintenance schedules to minimize downtime and optimize performance.
• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
• Cleaned and lubricated parts to keep equipment operating at peak performance.
• Dismantled defective machines and equipment and installed new or repaired parts.
• Trained and supervised staff on equipment maintenance and safety procedures.
• Reviewed technical documentation to complete equipment maintenance and repair.
• Worked frequently with mechanical and Electrical systems to complete knowledgeable inspections and skilled repairs.
• Organized and directed maintenance shutdowns and startups.
• Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
• Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
• Replaced worn or broken parts on machines and equipment.
• Utilized variety of tools and test equipment to troubleshoot and diagnose equipment malfunctions.
• Repaired and replaced pumps, valves and motors.
• Followed instructions from supervisor regarding daily job tasks and duties.
• Detected and repaired machinery faults using electrical and manual testing methods.
• Wrote and revised maintenance procedures.
• Rewired and replaced faulty electrical components in equipment.
• Safely and effectively handled wide range of cleaning products and solutions.
• Removed trash and recyclables at end of each shift and disposed of items in proper receptacles.

Anupam Industries Limited ( Gujarat, Anand,)

• Electrical Erection Installation and Commissioning for Bulk Material Heavy Equipment) ( Electrical Overhead Travelling Cranes 10 ton to 50 ton, Hoists Crane 5 ton to 15 ton, Semi Gantry Cranes , Shifting Trolley)
• Responsibility during Erection & Commissioning
• Arrange the B.O.M ( Bill of material)
• Checked and arrange the (power & Control) cables
• Checked the Schematic Drawing and SLD then start Cable Wiring.
• Checked the Panel Wirings, Drive Wirings.
• Installation of all Equipment and connecting the wiring in the field Motors ( Hoist, LT , CT)
• Installation Limit switch connecting the wiring and take trial and set Limit Switch Settings(CT, LT, Hoist)
• Installation pendant and get trial operation in Push Buttons
• Checked and adjustment for all Break Settings ( Hoist, CT, LT)
• Maintenance work and Experience:
• Attend the breakdown calls of cranes
• Problem find out and give solution immediately
• Hoist Motor and Hoist rope Change, Hoist up & down Limit Switch Settings, adjustment of Dc brake settings, Brake Release monitoring, Micro Switch Settings
• Over Load limit switch settings
• Attend the problems in control panel and motor drive units
• Cross Travel motor unit find out the problem and find out immediately
• Motor Change and check CT Limit switch settings, CT Brake Settings , Pendant Assembling
• Long Travel motor unit find out the problem and clear immediately
• LT motor Replace and check Break Settings, LT for/rev Limit switch Settings can be checked
• Electrical Problem and Trouble Shooting
• Resistor Bank Replaced
• Electrical Control Panel Wiring & Current Collector Settings
• All Motors be used Three phase, Dual Speed (Main /Micro)
• ANUPAM MITSUBISHI HEAVY INDUSTRIES LTD, GUJARAT ( PIPAVAV PORT)
• Electrical Erection and Commissioning ) 9no’s of STS container Port cranes
• STS Container crane 13 rows S.w.L = 70 Ton = 3no's STS Container crane 22 rows S.w.L =70 Ton = 4 no's STS Container Crane 24 rows S.w.L = 70 Ton = 2no’s For Turkey project
• Responsibilities of Duties :
• Materials & Equipment arrangements as per GA drawings
• Power, control, Signal cables were checked as per cable Schedule
• Arranged the manpower for daily basis
• Multidrives installation, Cable laying & Terminations checked as per drawings
• All drives busbar coupling installation checked as per drawing
• Every day follow up the work & finished the target with safety and quality is my motto
• After installation of all Power, control, signal cable start line check
• After the line check completed the start I/O check as per Schematic drawing
• Alimak Elevator Electrical installation and commissioning.
• Tray work & GI & flexible conduit pipe installation, cable installation, terminations, & Line check & Input / output checking and coordination to PLC Commissioning Engineers
• ( Electrical Erection and Commissioning ) 3 no’s STS Gantry Crane for Mumbai Jawaharlal Nehru Port Trust
• Supervision for all piping support work and piping work & Supervision for Erection of Power &Control Cables as per Schedule
• Supervision for Erection for All panels & Drives
• Inspection for Busbar connection for MCC Panel & LT Bus duct
• Checking for all connection of Motors as per SLD Drawings
• Materials & Equipment arrangements as per GA drawings
• Power, control, Signal cables were checked as per cable Schedule
• Arranged the manpower for daily basis
• Multidrives installation, Cable laying & Terminations checked as per drawings.
• Responsibility during Erection & Commissioning
• Planning for the work schedule.
• 1) Checked the BOM as per project requirement.
• 2) All materials kept in Storage as per schedule
• 3) Supervision for Erection Power & Control, Signal Cables as per Schedule
• 4) Supervision for Erection for All panels & Drives, busbars Connection.
• 5 ) Identified specific cables, fuses and circuit breakers required for assigned installations.
• 6) Provided on-site engineering and technical services during installation and fielding processes
• 7) Installation & commissioning for all Power & Control cables Terminations in Field line & Drive lines
• 8) Testing for All Control circuit for R I/O panels internal & External line circuits as per Drawings
• 9) Every day attend schedule target meeting.

• Installation & Commissioning) for 1no Twin Boom Stacker , Bucket wheel Reclaimer, Wagon Unloader at Bellary at Karnataka
• Responsibility during Erection & Commissioning
• 1) Checked the BOM as per project requirement.
• 2) All materials kept in Storage as per schedule
• 3) Supervision for Erection Power & Control, Signal Cables as per Schedule
• 4) Supervision for Erection for All panels & Drives, busbars Connection.
• 5 ) Identified specific cables, fuses and circuit breakers required for assigned installations.
• 6) Provided on-site engineering and technical services during installation and fielding processes
• 7) Installation & commissioning for all Power & Control cables Terminations in Field line & Drive lines
• 8) Testing for All Control circuit for R I/O panels internal & External line circuits as per Drawings
• NMPT (New Mangalore Port Trust & (PADUBIDIRI) UPCL LANCO TRF SITE) ), (installation & Commissioning )for 2no’s of 38ton, 1650TPH, TRF GRAB SHIP UN-LOADERS.& 2no’s of 1500 TPH TRF Stacker Cum Reclaimers in UPCL at KARNATAKA lanco Site.
• Responsibility during Erection & Commissioning
• 1) Checked the BOM as per project requirement.
• 2) All materials kept in Storage as per schedule
• 3) Supervision for Erection Power & Control, Signal Cables as per Schedule
• 4) Supervision for Erection for All panels & Drives, busbars Connection.
• 5 ) Identified specific cables, fuses and circuit breakers required for assigned installations.
• 6) Provided on-site engineering and technical services during installation and fielding processes
• 7) Installation & commissioning for all Power & Control cables Terminations in Field line & Drive lines
• 8) Testing for All Control circuit for R I/O panels internal & External line circuits as per Drawings.
• 9) Co-ordinate with Electrical Contractors for smoothly complete project.

• Responsibilities during Maintenance:
• i) Preparing Preventive Maintenance schedule
• ii) Management of manpower allocation
• iii) Supervising the Maintenance Work and Inspecting the Machine during running iv) Preparing Spares requirement
• v) Submitting reports as per ISO 9001 standards 1 month worked round the clock Electrical & Electronics Maintenance experience under experienced Engineers in Electrical Level Luffing TRF 15 Ton / 10 Ton Cranes at Visakhapatnam Port Trust
• Maintenance includes executing preventive maintenance, Weekly / Daily Inspection and submission of reports as per ISO norms, Attending Breakdown round the clock on emergency calls, Troubleshooting and normalizing as per operational requirement in short time independently.
• Installed electrical conduit and wiring for power, controls, and lighting.
• Replaced faulty wiring, switches and circuit breakers to reduce fire risks, boost service capacity and increase versatility.
• Obtained measurements and readings using volt and ohm meters, meggers, IC testers and dial indicators.

• I) Hardware Trouble Shooting.(PC & Dot Matrix Printers & Inkjet Printers) ii) Trouble Shooting in Chip level
• Iii) Printer Sales and Service
• Analyzed, troubleshoot and diagnosed problems and provided prompt repair and solutions.
• Installed, configured and tested equipment on specialized platforms.
• Completed full dismantling of equipment to quickly repair or replace defective components and restore functionalities