Joel Varghese George
Muvattupuzha
Summary
Motivational leader and organizational problem-solver with advanced supervisory and team building skills. Experience in stepping into roles and quickly making positive changes to drive company success. Efficient Maintenance professional skilled in task delegation, maintenance scheduling and team oversight. Commended for quality performance and reliability demonstrated over ten years of industry experience. Focused on using training, monitoring and morale-building techniques to maximize employee engagement and performance.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Associate Manager
Apollo Tyres Ltd.
Thrissur
01.2017 - Current
- Modification and maintenance of the existing systems by suggesting and implementing kaizens, conducting why- why analysis etc for improved machine utilization and product quality
- Manage the maintenance department to guarantee the performance of equipments(OEE, MTBF, MTTR ..)
- People management – working closely with individual team members to drive accountability and partner with them on their development journey
- Developed and implemented strategies to ensure cost-efficient operations.
- Created monthly reports outlining progress on key initiatives.
- Managed daily workflow of team members to meet organizational goals.
- Analyzed financial data to identify trends and areas for improvement.
- Identified opportunities for process improvements and increased efficiency.
- Collaborated with senior management to develop annual operational plans.
- Provided guidance on complex projects ensuring deadlines were met.
- Delegated daily tasks to team members to optimize group productivity.
- Ensured compliance with safety regulations during all maintenance operations.
- Monitor electrical spares procurement and usage, maintain critical spares, consumption pattern and reliability. Prepare & follow-up for Purchase Requisition (PR).
- Investigated root causes of recurring problems within the plant environment.
- Plan and directs the team to manage the maintenance resources and activities during plant shutdown, within the planned maintenance budget.
- Facilitator of CHARGERS QCC Team with a strength of 5 members and solved many pain points for the organisation.
- Enforce safety & health rules & 5S
- Maintenance of 66KV/11KV substation.
- Experience in commissioning and maintenance of HT and LT transformers, motors,switchgears and VCB panels
- Synchronization of HT DG's
- Experience in commissioning and troubleshooting of VFD 's up to 250KW
- Troubleshooting of power and control circuits using single line diagrams/ circuit drawings
- Expertized knowledge and hands on experience in working with different PLC's such as AB, SIEMENS, OMRON etc
- Conducting Thermography study for panels and motors and taking corrective measures
- Implementing kaizen for improved man machine utilization, Energy saving, etc
- Experience in maintenance of control valves (MIL & VALAS), different types of process controllers such as Yokogawa, Omron etc
- Expertized knowledge in pneumatic circuits.
Executive Officer
MRF TYRES LTD
Perambalur
10.2013 - 12.2016
- Responsible as a shift engineer to ensure machine availability and to carry out shift maintenance activities
- Experience in maintenance of HT and LT transformers
- Experience in maintenance of HT motors (3.3KV)
- Experience in commissioning and troubleshooting of VFD 'S up to 250KW
- Experience in working with AB PLC,s and HMI
- Troubleshooting control circuits using circuit diagrams
- Implementing kaizen for improved man machine utilization, Energy savings, etc.
Education
Bachelor of Technology - Electrical & Electronics Engineering
Mar Athanasius College of Engineering, Kothamangalam
01.2013
Skills
- Substation maintenance
- AC/ DC drives programming and tuning
- PLC programming - AB, Siemens, Omron
- Factory Talkview HMI programming
- Sublime experience in troubleshooting and have good problem solving skills
- Expertise in interpreting electrical circuit diagrams
- Excellent man power management skills
- Shutdown maintenance planning and time based maintenance management
- Self motivated & Result oriented
- Good problem solving & analytical skill
- Strong communication skills
- Good Teamplayer
- Delivers high degree of accuracy and diligent approach to tasks with pragmatic solutions
- Demonstrated technical experience with operation, maintenance and development and validation of systems
- Capable of taking critical decisions on crucial junctures
- Facilities Maintenance
- Lockout and tagout procedures
- Safety Protocols
- Work Order Management
- Continuous Improvement
- Vendor Relationship Management
- Materials Requisition
- Root Cause Analysis
- Pneumatic Systems
- Industrial Automation
Projects
- Installation and commissioning of 66/11KV 12.5MVA Transformer, 09/2018
Completed installation and commissioning within three day's time
- Installation and commissioning of 11 KV VCB panels, 11/2019
Completed installation and commissioning of five 11 KV MEGAVIN VCB panels within two day's time
- Panel upgradation of Tyre Building Machine, 06/2020
Old obsolete panel replaced with new PLC along with DC motors replaced with AC motors and VFD Panel
- PLC Upgradation of Tyre Curing Press, 08/2020
Old obsolete hardwired panel replaced with PLC
- 250KW Mill motor VFD Commissioning, 06/2021
- Yaskawa 2.2KW drives panel designed and commissioned for conveyor drive systems, 10/2021
- Overhauling of 2MVA Transformer and its re-installation 01/2022
- Extruder Temperature Controlling Unit (TCU) panel commissioning 09/2023
- Different Energy Saving projects such as optimized running of different motors,pumps using VFD, Compressed air saving projects, Street Light & Exhaust fans automation throughout the plant
Training
- PLC Training-Rockwell Automation, 15 days
- PLC Training-Siemens TIA portal, 5 days
- VFD Training- Parker Drives, 7 days
- Pneumatics Training- SMC Pneumatics, 2 days
- Fire and Safety Perambalur Fire and Rescue Team, 2 days
Affiliations
- Beekeeping
- Farming
- Aquarist
- Badminton
- Football
Accomplishments
- Internal QCC champions
- Safety month Safety Quiz winner 2022-2023
Certification
- Rockwell Automation Training - 15 days at MRF TRICHY, 2016
- Parker VFD training - 7 days at MRF MEDAK , 2014
- SMC Pneumatics - 2 days at MRF TRICHY , 2016
- SIEMENS TIA training -3 days at APOLLO TYRES, PERAMBRA, 2018
- FIRE AND RESCUE TRAINING -2 Days , 2014
Languages
English
First Language
Malayalam
Proficient (C2)
C2
Hindi
Upper Intermediate (B2)
B2
Tamil
Upper Intermediate (B2)
B2
References
References available upon request.
Timeline
Associate Manager
Apollo Tyres Ltd.
01.2017 - Current
Executive Officer
MRF TYRES LTD
10.2013 - 12.2016
Bachelor of Technology - Electrical & Electronics Engineering
Mar Athanasius College of Engineering, Kothamangalam