JOHNY BASHA SHAIK

⮚ Coordinating with R&D for successful trials and delivery of New Product Development. Also streamlining end-to-end process for efficient run ability.

⮚ Implementing Preventive/Total Productive Maintenance (TPM) to maximize operational availability of equipment's leading to improvement in overall plant productivity.

⮚ Actively Participated in Phase Zero Kick off, Phase 1 Kick off and Audits for the plant

⮚ Implementing thorough Sanitation plan as per the company standards for qualitative and safe food manufacturing..

⮚ Effectively using Small Group Activities (SGA) for updating skill and productivity improvement. Also creating awareness in Safety, Cost and Quality agendas of the company among the associates.

⮚ Driving HACCP standardization and understanding the risks generated in the process and mitigating them with developing pre-requisite programs.

⮚ Drawing production plans, mapping requirements of raw materials/ consumables and coordinating with Logistics to ensure availability of all inputs to meet the scheduled production levels.

⮚ Yield loss has been reduced more than 76.6% (2.21% -0.45%) in beverage category.

⮚ Team managing and leadership skills to lead to the betterment of the Organization.

⮚ Firsthand experience in driving SWPs such as ABH, CIL & Capability Development for colleague

⮚ In-depth knowledge of chocolate manufacturing, molding and inclusion system operations.

⮚ Knowledge & experience on bottle blowing process technology and hi-tech volumetric gravity filling machines.

⮚ Fully conversant with developing culture of DMS.

⮚ Knowledge & ability to drive SIX SIGMA analysis, RCA and why-why analysis and other lean mfg. tools & techniques.

⮚ Expert in driving SGA activities for yielding and developing skills of colleague

⮚ Experience in driving and leading projects to benefit the organizations Cost-Saving KPI's through Energy saving or increasing yield of the process.

⮚ Certified Yellow Belt under Integrated Lean Six Sigma of Mondelēz International. Delivered every year Yellow projects thus enhancing the cost saving KPI As the organization in west cluster.

Best Safety Champion of the plant