Summary
Overview
Work History
Education
Skills
Professional Trainings
Key Deliverables
Personal Snippets
Timeline
Joji Joseph

Joji Joseph

Summary

Packaging Technology professional with rich experience in product quality management, packaging, process improvement, quality management and team management. Manage vendors in adherence to performance based on cost reduction, rationalization, lead time reduction, quality compliance. Understanding of New Product Development from concept to launch with specific responsibilities that include packaging design, functionality, appearance and operational capability. Expertise in product development, project management, process improvement, packaging equipment, process engineering and technical sales. Keeping a check on the quality of end-to-end packaging process including final products. Proven and verifiable record of producing higher performance standards and enhancing productivity with very few personnel via quality checking. Skilled planner and problem solver with demonstrated achievements in process improvement and program management.

Overview

33
33
years of professional experience
4
4
Languages

Work History

Adani Wilmar Ltd
  • Highly successful in Packaging repositioning exercise of flag ship brand fortune brand and other new products.
  • Key role in atomization of mustard oil packing in light weight PET bottles - Sidel pet jar blowing machines, automatic filling, capping, labelling and cartooning .It improved productivity, manpower, cost saving in turn of Rs 2 crore annually. This exercise helped and multiplied business turn over in Mustard oil segment.
  • Handled various Mould development projects – Caps, HDPE jars, PET preforms and PET bottles.
  • Implemented the process of In-house corrugated box making facility thus improved quality and major savings.
  • Administered 15 ltr HDPE oil jar cracking issue during transit which was causing in big oil losses, by redesigning the jars.
  • Reduction in pilferage/theft of oil pouches during transportation improved BOPP tape quality.
  • Support Purchase department in selection of multiple packaging suppliers, vendor audits, vendor rating, resolution of quality complaints.

Elite India Ltd
  • Successfully re-created new design PET jar for oats packing; with total saving of Rs. 20 lakh.
  • Sustainable packaging Initiatives:
  • Implemented bread bag making machine (Mamta Vega 800) in house resulted saving of Rs.33 lakhs annually.
  • Developed foldable duplex cartons for cake packaging which reduced manpower by 40% during packing and tremendously improved productivity.
  • Improved packaging quality resulted in the reduction of quality complaints and rejections.
  • Successfully applied systems for vendor evaluation, artwork management and packaging specification making.
  • Successful in establishing a full-fledged packaging department with packaging testing facility, recruitment and training of staff and put in place proper systems.
  • Packaging material sourcing and control.
  • Major Food industry in baking, milling, wellness, convenience foods
  • Reduction of plastics in packaging: paper based pack for chips/snacks.
  • Bio plastics pouches for short shelf life products like bread/bun.
  • Recyclable packaging: usage of same plastic grade pouches like Polypropylene.

Suntara Cosmetics
  • Lead role in design work, co-ordination and timely implementation of plastic component mold development projects with various overseas vendors.
  • Development of Aesthetics Glass bottle designs and caps development projects for Fragrances segment.
  • Art work development for various Personnel care products, Deodorant, Fragrance etc.
  • Trouble sheeting of Packaging related quality issues.
  • Coordination with domestic and overseas packaging suppliers for material sourcing and development.
  • Part of Scion International – Sharjah

Packaging Consultant

  • Few Major value engineering Projects:
  • Developed sustainable packaging initiatives which reduced packaging carbon footprint by 50%.
  • Developed wide range of packaging materials for HORECA Segment & B2B customers namely Pepsi.
  • Successfully re-engineered and standardised all existing packaging materials.
  • Developed Alox pack materials for cashew export to US.
  • 28 lakh annual savings by reengineering transport cartons
  • 32 lakh annual saving by converting manual packing method to auto packing
  • Developed key pack suppliers which resulted in cost savings of 12%......

Project Head

PCRI & Packaging Consultancy
01.2016 - Current

Senior Manager – New Product Development

Suntara Cosmetics
01.2014 - 12.2015

Head – Packaging Sourcing and Development

Elite India Ltd
06.2011 - 12.2013

Senior Manager – Packaging

Adani Wilmar Ltd
02.2008 - 05.2011

Manager - Packaging

Al Marai
03.2001 - 01.2008
  • Lead role in development of:
  • PET bottle development for Almarai flag ship brands.
  • Lead role in packaging supplier audits.
  • Artwork development and documentation.
  • Quality Control of packaging material of in-house Blow moulding and Packaging Department.
  • Round shaped 200 ml HDPE bottles and SLTO caps for milk and fresh juice packing replacing square bottles.
  • Key member in atomization of Packing line filling, capping, labelling packing speed doubled.
  • Tin Cans for evaporated milk and sterilised cream lines.
  • Aseptic packaging with Tetrapak & Elopak

Assistant Manager – Technical

VFC Ltd
09.1993 - 02.2001
  • Handled premium client relations effectively providing swift resolutions resulting in customer satisfactions and increase in sales.
  • Was very effective in resolving quality issues coordinating inter departments like marketing, sales, purchase, operations etc.
  • Successfully developed new Laminate Structures which resulted in Major Customer orders
  • Lead role in Packaging development / Technical support / Packaging Material Costing for MNC clients HLL, Godrej, Britannia etc.
  • BOPP / Al Foil / Extrusion PE structure replacing Cello / Foil / Poly structure for condom wrap resulted in major orders from Hindustan Latex, TTK Skore Condoms and Brazilian exports market.
  • PET / extrusion coated poly laminate for 1 Rupee Tea sachet for HLL
  • PET / Al Foil / Nylon Poly for Talcum Powder Packing for HLL

Education

PG Diploma - Packaging Technology

IIP, Mumbai
01-1993

Post Graduate - Mechanical Wood Technology

IPIRI, Bangalore
01-1991

B.Sc - Chemistry

Gandhi University, Kottayam
01-1990

Skills

Strategic Planning

Product Design & Development

Quality Management

Production Engineering

Cost Initiatives

Professional Trainings

  • Research & Development studies of Flexible Packaging from Jayaramdas Patel R&D Foundation.
  • Basic Dairy Technology training.
  • Internal Auditor course for ISO 9001 & ISO 14001 management systems.
  • SAP Systems (basic Navigation, Material Management etc.) training.
  • Well versed with Ms-Office and Computer Applications.

Key Deliverables

  • Overseeing work relating to packaging innovations, quality control, costing, vendor management, artwork management, quality improvement and cost reduction.
  • Managing new launch projects and preparing new packaging conceptions while remaining sensitive to the cost challenges that are unique to each zone.
  • Identify suitable packaging supplier based on long term objectives of the organisation, sourcing packaging materials.
  • Work with suppliers on tooling, prototyping, testing, and implementation.
  • Assessing organizational development status, implementing quality policy/plan and organizing the channel management team.
  • Providing guidelines for marketing research initiatives on product introductions in new packaging areas.
  • Exposing to all activities in a product’s lifecycle - envision, innovate, research, specify, plan, describe, define, prototype, develop, build, test, validate, pack, launch, deploy, administer, maintain, enhance, upgrade, support, sustain, phase-out and retire.
  • Developing innovative solutions at customer sites to drive for increase revenue.
  • Consulting with customers to develop innovative packaging options reducing current costs, improving efficiency and meeting shelf life prerequisites.
  • Implementing quality assurance programs, value engineering initiatives, maintaining appropriate records and reports and providing training to production/packaging personnel.
  • Applying quality assurance for packaging material with tasks including troubleshooting, resolution of internal / external customer complaints, training & development of staff and maintenance of ISO Systems.
  • Meeting with companies regarding packaging options and help them choose the most beneficial and efficient one
  • Doing audits of inter departments and packaging suppliers as well as doing implementation of improvements.
  • Doing vendor selection based out of new packaging and quality audits.
  • Carrying out activities pertaining to Supplier quality issues on line and major line stoppage as well as conducting supplier audit or Quality Improvement Drive.

Personal Snippets

Passport No: L7527711 validity up to 03/03/2028

Timeline

Project Head - PCRI & Packaging Consultancy
01.2016 - Current
Senior Manager – New Product Development - Suntara Cosmetics
01.2014 - 12.2015
Head – Packaging Sourcing and Development - Elite India Ltd
06.2011 - 12.2013
Senior Manager – Packaging - Adani Wilmar Ltd
02.2008 - 05.2011
Manager - Packaging - Al Marai
03.2001 - 01.2008
Assistant Manager – Technical - VFC Ltd
09.1993 - 02.2001
- Adani Wilmar Ltd
- Elite India Ltd
- Suntara Cosmetics
Packaging Consultant -
IPIRI - Post Graduate, Mechanical Wood Technology
Gandhi University - B.Sc, Chemistry
IIP - PG Diploma, Packaging Technology
Joji Joseph