Joshua M
Chennai
Summary
Results-driven Junior Engineer at Pegatron Technologies, recognized for driving production efficiency and quality improvements through innovative engineering solutions. Expertise in project report generation and cross-functional collaboration has led to notable cost reductions. Proficient in statistical process control, consistently leading teams to surpass production targets.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Junior Engineer
Pegatron Technologies India Pvt. Ltd.
Chennai
09.2022 - Current
- Conduct a comprehensive analysis and evaluation of existing manufacturing processes, identifying inefficiencies, bottlenecks, and areas for improvement. Utilize data-driven insights and root cause analysis to recommend targeted process enhancements that optimize workflow, reduce operational costs, and elevate product quality.
- Collaborate with cross-functional teams, including engineering, production, and quality assurance, to develop and implement robust Standard Operating Procedures (SOPs), work instructions, and best practices. Ensure alignment with operational goals, regulatory requirements, and quality standards, while promoting consistency and operational excellence across all production stages.
- Monitor and analyze key process performance metrics, such as cycle time, yield, scrap rate, and downtime. Use statistical tools and process data analysis to identify performance gaps, and develop actionable strategies to meet or exceed established production targets. Regularly review process data to identify trends, and proactively address potential issues.
- Provide technical support and troubleshooting expertise to resolve process-related issues, enhance production efficiency, and improve overall Equipment Effectiveness (OEE). Lead efforts to diagnose system failures, identify root causes, and implement corrective actions to minimize downtime, and improve operational performance.
- Collaborate in cross-functional teams to drive root cause analysis (RCA), corrective actions (CAPA), and preventive measures (PMPs). Work closely with engineering, quality assurance, and operations to identify recurring issues, develop sustainable solutions, and establish preventive measures that enhance long-term operational performance and compliance.
- Provide training and mentorship to production teams on new processes, equipment, and quality control measures. Ensure smooth implementation and adoption of process improvements by conducting hands-on training sessions, creating easy-to-follow work instructions, and offering ongoing support to foster a culture of continuous improvement and operational excellence.
Intern
Igarashi motors India Ltd.
Tambaram
12.2020 - 12.2020
- Directed daily production operations to ensure efficient and cost-effective workflow.
- Coordinated the maintenance of equipment, tools, and facilities to maximize efficiency.
- Reviewed job specifications to properly set up machines.
Education
BE - Mechanical Engineering
Loyola Institute of Technology
Chennai08.2022
HSC
Zion Mat. Hr. Sec. School
Chennai06.2018
SSC -
Alwin Mem. Public School
Chennai06.2016
Skills
- Project report generation
- Testing procedures
- Risk assessment
- Cost reduction strategies
- Production monitoring
- Work instructions
- Statistical process control
- Motherboard material specialist
- Waste reduction
- Staff supervision
- Cross-functional teamwork
Awards & Accomplishments
- Lean Manufacturing
- Advancement on Automotive Safety-AIRBAGS
- Automotive Engine Cooling system
- Cold Forging of Fasteners
- Finite Element Analysis
- Cracking methods for civil service exams
- Computational fluid dynamics
- Train Accidents, Relief and Investigation
- Kings Engineering College, Green Energy and Technology (GET 2020)
Projects
Main Project: Mechanical Behavior of Mg Matrix Composite via Centrifugal Casting
This project investigates the mechanical properties of magnesium matrix composites produced using centrifugal casting. It focuses on evaluating the effects of centrifugal casting on the strength, toughness, and microstructure of both magnesium alloys and composites, with comprehensive testing conducted throughout the casting process to assess performance and identify potential improvements.
Disclaimer
I here declare that the above furnished details are considered and true to the best of my knowledge and belief.
Personal Traits
- Integrity
- Persuasion
- Determination
- Competency
Communication Skills
- English
- Tamil
Certification
- Successfully completed a one-year training program under the Board of Apprenticeship Training at Pegatron Technologies India Pvt. Ltd., gaining hands-on experience and technical expertise in Process Engineer dept.
Languages
Tamil
First Language
English
Upper Intermediate (B2)
B2
Timeline
Junior Engineer
Pegatron Technologies India Pvt. Ltd.
09.2022 - Current
Intern
Igarashi motors India Ltd.
12.2020 - 12.2020
BE - Mechanical Engineering
Loyola Institute of Technology
HSC
Zion Mat. Hr. Sec. School
SSC -
Alwin Mem. Public School
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