K. Balavinayagam
Kanchipuram
Summary
Dynamic production manager with a proven track record at JBM Auto Components, excelling in resource optimization and team management. Achieved an impressive 8.6 SPM while implementing lean methodologies and enhancing operational efficiency. Skilled in welding techniques and dedicated to people development, driving continuous improvement in manufacturing processes.
Overview
19
19
years of professional experience
Work History
Manager - Production
JBM auto Components Pvt Ltd
Chennai
09.2024 - Current
- Led production operations focused on quality, efficiency, and cost optimization.
- Tracked daily MIS for press and weld shops to monitor performance metrics.
- Managed overall plant production, ensuring high efficiency and safety standards.
- Conducted daily DWM meetings to discuss safety, SPM, JPH, rejection rates, and customer complaints.
- Implemented 5S housekeeping practices to maintain a clean and organized work environment.
- Supervised a team of 22 personnel in press and weld shops to maximize manpower utilization.
- Resolved customer complaints through process improvements and effective troubleshooting support.
- Achieved 8.6 SPM against a target of 9 SPM with less than 100 PPM in quality control.
Manager of Operations
Nash Industries (I) Pvt. Ltd.
Chennai
06.2022 - 08.2024
- Managed daily production activities, enhancing productivity through lean manufacturing practices.
- Operated Automatic MIG/CO2 welding machines and traditional methods including Arc welding and Oxy-fuel cutting.
- Handled all types of resistance welding equipment such as Spot, Seam, and Projection welding for car body manufacturing.
- Prepared Weld Shop layouts while selecting and trialing equipment for various stages of car body production.
- Developed organizational structure and job responsibilities utilizing 4M Method Study for Body Shop manpower requirements.
- Conducted training programs for staff in MMAW, GMAW, and resistance welding to prepare for pre-production.
- Increased JPH from 80 to 120 for Ford Safety part RTB (Chase).
- Served major clients including Ford, Nissan, TAFE, and ILJIN.
Deputy Manager – Production
JBM Auto limited
Chennai
03.2014 - 05.2022
- Oversaw shop floor operations and manpower planning to achieve production targets.
- Monitored daily operations to ensure compliance with policies and regulations.
- Developed and implemented procedures that enhanced organizational efficiency.
- Coordinated interdepartmental activities to maintain operational continuity.
- Provided technical assistance to subordinates to resolve issues promptly.
- Prepared monthly progress reports outlining achievements against targets.
- Maintained comprehensive records of operational activities for future reference.
- Managed budgeting tasks, reducing costs while increasing profit margins.
Engineer Weld Shop
Caparo engineering India
Chennai
03.2008 - 02.2014
- Provided support during the installation, maintenance, repair, and calibration of equipment.
- Assisted in troubleshooting issues related to product design or manufacturing processes.
- Documented all engineering activities according to established procedures.
- Participated in team meetings to discuss project progress updates.
- Performed testing to determine functionality or optimization.
- Utilized mathematical skills and understanding of engineering principles to design new products.
- Generated engineering documentation and oversaw design projects.
Act Apprentice
Audco india limited
Chennai
06.2006 - 05.2007
- Underwent training in mechanical operations, quality checks, and safety protocols.
Education
BE - Mechanical Automation Engineering
INDIAN INSTITUTE OF INDUSTRY INTERACTION EDUCATION AND RESEARCH
01.2021
DME -
BHARAT PG College
Chennai01.2011
ITI -
Government Intentional institute
Chengalpattu01.2005
Higher Secondary school -
Government
01.2002
Skills
- Strategic planning
- Technological innovation
- People development
- Resource optimization
- Team management
- Automation strategies
- Lean methodologies
- Technical training
- Contract administration
- Production management
- Lean manufacturing
- Welding techniques
Accomplishments
- VAVE Implementation & Frequently Achieving 1Lac Strokes in JBM.
- 5 parts ganging is implemented press utilization improved and increased 60,000strokes /month
- Pattern production implementation die matrix and machine matrix to achieve 100% RFT
- Weld shop: Line balancing to improve the production from 121nos /day to 158nos/12hrs.
Disclaimer
I hereby declare the above mentioned details are true to the best of knowledge and I will producethe originals during the time of interview. Place: Kanchipuram Date: 2025-02-19 (K.Balavinayagam)
Hobbies and Interests
Sports & Games: Football, Athletics and Best physique., Hobbies: Gardening, Rearing pet animals.
Training
- IBR Welding Training at Gundy
- MDP Training program Faridhapath
- Pattern production training program in Hosur JBM Group.
Attitude and Attributes
- Self-assertive, conscious and confident in own abilities.
- Adopts a systematic approach to problem solving and analysis.
- Self-motivated to learn new concepts.
Computer skills
- Have basic knowledge in ANSYS, AUTOCAD & PRO-E
- Have good working experience in WINDOWS OS & MS OFFICE
Timeline
Manager - Production
JBM auto Components Pvt Ltd
09.2024 - Current
Manager of Operations
Nash Industries (I) Pvt. Ltd.
06.2022 - 08.2024
Deputy Manager – Production
JBM Auto limited
03.2014 - 05.2022
Engineer Weld Shop
Caparo engineering India
03.2008 - 02.2014
Act Apprentice
Audco india limited
06.2006 - 05.2007
BE - Mechanical Automation Engineering
INDIAN INSTITUTE OF INDUSTRY INTERACTION EDUCATION AND RESEARCH
DME -
BHARAT PG College
ITI -
Government Intentional institute
Higher Secondary school -
Government
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