Saravanan K
Asst Manager - Lean & Safety
Summary
Dynamic TPS Leader and Safety coordinator with 10+ years of experience in implementing Toyota Production System to minimize waste and reduce costs to maximize quality and yield in automotive parts production process Establish effective Quality control and Safety Systems, encouraging proactive participation across the manufacturing floor. Excellent Communicator & recognized consistently for performance excellence for managing multiple priorities with a positive attitude.
Overview
11
11
years of professional experience
6
6
Certificates
Work History
Assistant Manager - Lean & Safety
R Stahl Pvt Ltd
Chennai
08.2022 - Current
- Introduced SWCT, SWC & Genba Management Documents to achieve Standardized Work throughout the plant to improve efficiency from 84% to 91%.
- Designed & Developed unique Training Centre to train New Joiners on Safety, Quality, Production & company values.
- Evaluate production bottlenecks through Value Stream Mapping and develop action plans to resolve with Production Team
- Provide accurate and timely reporting to Lean Leadership, Corporate Department Managers and site management on pending and completed projects
- Instituted Visual Management boards that provided production transparency and to achieve Safety Zero Incident across all units
- Lead continuous improvement initiatives focused on achieving business objectives in accelerated fashion
Asst Manager - TPS & Safety
Usui Susira International Pvt Ltd
Chennai
12.2012 - 08.2022
- Developed and Trained 18 Internal Genba Leaders and achieved the Kaizen goals by implementing more than 1152 Kaizens in FY 2019 – 2022
- Designed, trained and implemented a 5S auditing system to improve plant organization and housekeeping and achieved record Score of 87.3 in ART 5S Audit
- Introduced Karakuri System to eliminate Muri and improve efficiency in all model line.
- Introduced “Hoshin Kanri (Strategy Deployment) & My Objective Card” concept to align Organizational goals with Individual KPI Performance.
- Introduced MRM Standards to evaluate Department Monthly performance by Top Management by introducing Score card to enhance motivation & to create competitive culture among teams
- Introduced Theme based Project Evaluation Audit and conducts Self-assessment Audit with CFT to eliminate 3M & Waste at all Critical Zones
- Organize and coordinate for Top Management Factory Patrol Audit & Safety Audit globally
- Introduced Theme based Project Evaluation Audit and conducts Self-assessment Audit with CFT to eliminate 3M & Waste at all Critical Zones
- Developed and Standardized “Performance Appraisal System & Employee Satisfaction index” to create and sustain cheerful work culture
Education
Bachelor of Engineering - Mechanical Engineering
SKR Engineering College Affiliated To Anna University
Chennai 01.2008 - 2012.04
High School Diploma -
St.John's Mat. Hr.sec School
Chennai 06.2006 - 2008.06
High School Diploma -
Ex-Service Men Matric School
Chennai 06.2005 - 2006.05
Skills
Organization and Time Management
Accomplishments
- Certified “TPS Leader” in Manufacturing Management (SQPCH) from Toyota Kirloskar Motor Pvt Ltd, Bangalore
- Certified in “Japanese Management Techniques” Training Programme conducted by ABK – AOTSDOSOKAI, Chennai.
Timeline
Assistant Manager - Lean & Safety
R Stahl Pvt Ltd
08.2022 - Current
Asst Manager - TPS & Safety
Usui Susira International Pvt Ltd
12.2012 - 08.2022
Bachelor of Engineering - Mechanical Engineering
SKR Engineering College Affiliated To Anna University
01.2008 - 2012.04
High School Diploma -
St.John's Mat. Hr.sec School
06.2006 - 2008.06
High School Diploma -
Ex-Service Men Matric School
06.2005 - 2006.05
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