Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

KALICHARAN K

Kumbakonam

Summary

Skilled in assembly line operations with expertise in engine production across BS3, BS4, Euro 5, and BS6 variants. Monitored machine settings and implemented POKA-YOKE systems to enhance assembly efficiency. Analyzed field failures and resolved service-related issues to improve customer satisfaction.

Overview

1
1
Certification
4
4
years of post-secondary education
2
2
years of professional experience

Work History

Assembly Line Machine Operator

Ashok layland
Ennore, Chennai
10.2024 - Current
  • Operated assembly line machines for Ashok Leyland truck production
  • Managed assembly and testing of engines on automated conveyor systems, reducing cycle time in bottleneck stages and enhancing efficiency in auto nut runner machines.
  • Produced leak-free engines and improved straight pass rate in assembly from 92% to 99.8% through system improvements and POKA-YOKE implementation.
  • Monitored machine settings and adjusted controls during line operations
  • Inspected parts for alignment, fit, and surface defects
  • Being a part of the team on implementation of BS6 line balancing by identifying work timing and proper allocation of works to stages. Also, involved and established BS6 Engine testing cycle time
  • Analyzed field failures in engines and rectified service-related issues, enhancing customer satisfaction.

Education

Diploma in Mechanical Engineering

Government Polytechnic College,Regunathapuram, Thanjavur.
Tamilnadu , India
06.2022 - 06.2024

Srinivasa Rao Higher Secondary School,Thiruvaiyaru
Thanjavur District , India
06.2019 - 05.2021

ITI (FITTER)
Thanjavur , India

The High School,Umayalpuram
Papanasam, Thanjavur District , Tamil Nadu

Skills

  • Engine assembly
  • Production planning
  • Equipment maintenance
  • Problem solving
  • Team leadership
  • Microsoft Office
  • Quick learning
  • Language fluency
  • (Tamil and English)
  • Machine assembly
  • Rectification and rework
  • Testing and quality check

Certification

  • I have completed course in CNC &VMC machine setting and operating.
  • Machine details: X100 , Y800, Z600, FANUC SERIES01 -MB, TAIWAN

Timeline

Assembly Line Machine Operator

Ashok layland
10.2024 - Current

Diploma in Mechanical Engineering

Government Polytechnic College,Regunathapuram, Thanjavur.
06.2022 - 06.2024

Srinivasa Rao Higher Secondary School,Thiruvaiyaru
06.2019 - 05.2021

ITI (FITTER)

The High School,Umayalpuram
KALICHARAN K