SAP ECC6, SAP HANA, SUVIDHA SERVER ,MS OFFICE ,ERP
KAMAL KUMAR
MECHANICAL ENGINEER (PULP), EXPERIENCE-13 YEARS
Alwar
Summary
Mechanical engineering professional with 13 years of extensive experience in mechanical erection, operation, maintenance, and commissioning across various industries, including steel, cement, fibre, and biodegradable product manufacturing. Proven expertise in project execution, plant installation, production management, TPM, and cross-functional leadership. Skilled in leading high-performance teams, implementing continuous improvement strategies, and managing complex machinery, including servo-based automation system.
Overview
13
13
years of professional experience
5
5
years of post-secondary education
2
2
Languages
Work History
Technical Unit Head
Ecosure Pulp Molding Technologies Ltd
11.2023 - Current
- Lead the manufacturing, installation, and commissioning of fully automatic pulp molding machines, including thermic, electric and servo motor systems.
- Executed successful commissioning of Asia's first fully automatic 7-axis servo machine at Satia Industries Limited, Punjab.
- Responsible for procurement, manpower control, site coordination, spare management, and customer service.
- Directed R&D activities to develop both-side smooth molded fiber products.
- Supervising materials planning & developing vendors for obtaining timely procurement of materials & equipment at cost effective prices to ensure smooth execution of projects.
Plant Head
Neelware Decomposable Pvt. Ltd
12.2020 - 05.2023
- Installed and commissioned a 7 TPD plant for biodegradable products.
- Oversaw operations, maintenance of fully automatic and semi-automatic machines.
- Significantly improved production efficiency and process reliability.
- Developed a new team for operation of Tiwan Machines, and achieve the Viability.
- Contributed in sell of table ware products.
Manager (Pulp Mill)
Trident Group
05.2015 - 11.2020
- Shift management and Maintenance work planning for straw fiber line
- Managed Preventive maintenance of Fiber line of Straw based (220 MT/day) as well as Wood based (120 MT/day) Pulp mill.
- Executed Efficiently SAP Modules such as Purchase, Production, Maintenance & Store Inventory.
- insightful knowledge of Regarding Operation & Maintenance of continuous digester and Batch digester, Brown Stock washers, Twin Roll Presses, De-duster, Wood Chipper, Black Liquor Coolers.
- Successfully implemented Kaizen, TPM, TQM, 5S, Why-Why Analysis, FISH BONE Analysis, MTBF, MTTR Calculation, Fuguai Tracking, Quality Circle OEE and so on in manufacturing processes to enhance quality, productivity, and profitability.
- Skilled in performing functions of troubleshooting & (breakdown / preventive / shutdown maintenance of various equipment for bringing down process control instruments’ downtime to a minimum level
- Implemented TPM and 5S practices, increasing equipment reliability.
- Project done to save Steam in Wood Fiber Line by Increasing of PHE Efficiency.
- Optimized Chemical Cost and increased Production Rate by increasing of Vacuum Of Brown Stock Washer and D1 washer in Wood Fiber line.
- Successfully Completed project to Increase Efficiency of BSW 1,2in Straw Fiber Line and Increased Consistency of D0 Press and D1 Stage press.
- Increased OEE of plant - by Reducing Plant down time -Improved Asset health by doing TPM project and 5s Activity.
- Reduced Chlorine effect and improved Asset health in Wood Fiber line by increasing operation time of Exhaust Blowers.
DET / Project Engineer
McNally Bharat Engineering Co. Ltd
08.2012 - 05.2015
- Involved in mechanical erection activities at SAIL, including equipment, structure, and piping for the Primary Gas Cooler, Scrubber, and Electrostatic Tar Precipitator.
- Contributed to erection work at ACC Jamul Cement Plant in Wagon Tippler, Silo and Preheater.
Education
Diploma in Mechanical -
BTER
01.2009 - 01.2012
12th PCM - undefined
Board of Secondary Education
01.2008 - 01.2009
10th - undefined
Board of Secondary Education
01.2006 - 01.2007
Skills
- Mechanical Erection & Commissioning
- Preventive & Breakdown Maintenance
- Project Planning & Execution
- Plant Operations Management
- TPM
- 5S
- Lean Manufacturing
- Servo Motor Machine Handling
- Procurement & Inventory Control
- Fully automatic and Semi Automatic Pulp Molding Machine Manufacturing ,Operation and Maintenance
- Cross-Functional Team Leadership
- Cost Optimization and Lean Management
- Quality Assurance and Safety
Professional Accomplishments
Six Sigma Green Belt certification from Benchmark Exemplar
Extra Curriculum
NCC (B&C) Certificates with ‘A’ Grade.
Training
2012-2025, Completed various Training Regarding - MMM, TPM & TQM, Safety and Quality Assurance in Manufacturing unit and Project Site.
Software
Timeline
Technical Unit Head
Ecosure Pulp Molding Technologies Ltd
11.2023 - Current
Plant Head
Neelware Decomposable Pvt. Ltd
12.2020 - 05.2023
Manager (Pulp Mill)
Trident Group
05.2015 - 11.2020
DET / Project Engineer
McNally Bharat Engineering Co. Ltd
08.2012 - 05.2015
Diploma in Mechanical -
BTER
01.2009 - 01.2012
12th PCM - undefined
Board of Secondary Education
01.2008 - 01.2009
10th - undefined
Board of Secondary Education
01.2006 - 01.2007
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