Kamal Mahato
Jamshedpur
Summary
Presently am working with METALSA INDIA PVT LTD. As GROUP LEADER (Production and paint : quality , production ) and Lean Manufacturing . Career Highlights Experience of managing 120 employees Multi-tasking Team Leader well- known for executing successful, new productions initiatives. Creates dynamic and positive workplace culture to align with organizational mission and values. Trains new hires and mentor struggling workers to achieve overall team success.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Group Leader
Metalsa India Pvt Ltd
04.2013 - Current
- Manage Paint Shop floor activity
- Checking and guiding supervisors for improvement in quality & productivity
- Achieving paint shop production target with Metalsa Quality Standards
- Checking process parameters of PT Metallic Line
- Maintaining Shot blasting machine with parameters
- Maintaining PT quality and action for any troubles
- Preventive maintenance of Paint booth, PT line, Conveyor and all instruments used in paint shop
- Consumption monitoring and control of paints and consumables
- Reduce Rework and Rejection
- Daily analysis of defects and taking countermeasure
- Implementation of lean Manufacturing
- Implementation of 7 workshops (Std work/Changeover/kaizen/pull/MIFC)
- Increase OEE using Problem Solving
- Increase Part/hr
- Reduce conversion cost
- Cost monitoring system
- Quality Assurance system
- Attended staff development meetings and workshops and applied information from those events into daily activities.
- Resolved conflict quickly to limit operational disruption and maintain positive, productive working environments.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Collaborated with other departments to optimize production workflows.
- Trained new team members by relaying information on company procedures and safety requirements.
- Maintained clean and well-organized production areas to avoid violations or unnecessary work delays due to hazards or inefficient layouts.
- Established clear goals and expectations for team, promoting accountability and fostering high-performance culture.
- Streamlined processes in department, leading to increased efficiency and reduced operational costs.
- Mentored team members to enhance their skillsets, resulting in higher-quality work and improved job satisfaction.
- Conducted routine inspections to check quality and compliance with established specifications.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
Quality Technician
Metalsa India Pvt Ltd
10.2011 - 01.2013
- Responsible for handling Portable Type Laser Tracer Coordinate Measuring m/c Arm type coordinate measuring m/c
- Working on proto part development for various models
- Continual improvement in inspection process for enhances productivity
- Working on work instruction preparation
- Responsible for line inspection of making chassis frame like piercing and painting
- Supplier Quality audit
- Participated in Lean Manufacturing initiatives by identifying areas of waste, streamlining processes, and reducing overall production time without sacrificing quality standards.
- Increased customer satisfaction by addressing and resolving quality-related complaints in a timely manner.
- Conducted root cause analysis for recurring defects, enabling targeted corrective actions that reduced future occurrences significantly.
Lab Technician
Usha Martin Ltd
08.2009 - 10.2011
- Visual Checking of Raw Materials
- Checking material after pickling, Checking Coating weight of material
- Checking % S, alkalinity, acidity of Granolube, Kemlube powder coating bath
- Checking CO2 (MiG/Mag) wire Machine chemicals, FE %, CU % and maintaining it according to process control
- Supervising and checking of treated water of E.T.P
Lab Technician
Vicks Gears Ltd
01.2009 - 04.2009
- Performed testing and quality control using approved laboratory procedures and instrumentation.
- Tracked collected specimens by initialing, dating, and noting times of collection.
- Prepared samples for shipping and disposed of bodily fluids in proper containers.
- Conducted routine quality control checks to ensure accurate test results and maintain laboratory standards.
- Coordinated with external laboratories in performing specialized tests or analyses.
- Trained new laboratory personnel to apply proper laboratory techniques and best practices.
Production Supervisor
Anjaneya Ispat Ltd
11.2008 - 01.2009
- Set and enforced performance-oriented production approach, significantly increasing worker output and reducing safety incidents.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Resolved issues quickly to maintain productivity goals.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Coordinated with other departments to maintain smooth and efficient product flow.
- Optimized workflow through effective resource allocation and scheduling adjustments.
- Managed team of 50 production associates, overseeing productive production processes and meeting all deadlines.
Education
Diploma - Mechanical engineering
Rajasthan Vidyapeeth
Rajesthan03.2019
NCVT - Electrician
Vishwakarma Institute of Technology
Sakchi, Jamshedpur04.2008
High School Diploma -
KMPM INTER COLLEGE
Jamshedpur04.2006
High School Diploma -
DAV PUBLIC SCHOOL
Jamshedpur03.2004
Skills
- Kaizens
- Creative Thinking Skills
- Problem Solving Skills
- Decision Making Skills
- MS-OFFICE
- Budgeting
- Communications Skills
- Team Leading
- Management Skills
- Paint Shop Skills
- Lean manufacturing skills
- Quality assurance
- Supervising Skills
- Employee Development
- Performance monitoring
- Health and safety procedures
- Complaint Handling
- Payroll Administration
- Quality Control
- Inventory Control
- Shift leadership
- Worksite safety
Certification
- Leadership Training XLRI JAMSHEDPUR
- Leadership Training move mind
- PPAP ACMA JAMSHEDPUR
- LEAN MANUFACTURING ACMA JSR
- LEAN MANUFACTURING IDTR JSR
Disclaimer
All the information mentioned above in the resume is correct to the best of my knowledge and belief.
Salary
CTC 8 lac per annum
Languages
English
Advanced (C1)
Timeline
Group Leader
Metalsa India Pvt Ltd
04.2013 - Current
Quality Technician
Metalsa India Pvt Ltd
10.2011 - 01.2013
Lab Technician
Usha Martin Ltd
08.2009 - 10.2011
Lab Technician
Vicks Gears Ltd
01.2009 - 04.2009
Production Supervisor
Anjaneya Ispat Ltd
11.2008 - 01.2009
NCVT - Electrician
Vishwakarma Institute of Technology
- Leadership Training XLRI JAMSHEDPUR
- Leadership Training move mind
- PPAP ACMA JAMSHEDPUR
- LEAN MANUFACTURING ACMA JSR
- LEAN MANUFACTURING IDTR JSR
Diploma - Mechanical engineering
Rajasthan Vidyapeeth
High School Diploma -
KMPM INTER COLLEGE
High School Diploma -
DAV PUBLIC SCHOOL
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