UG-NX with Teamcenter, ANSYS, CATIA-V5, aPriori
15+ years extensive experience in Product life cycle management of design, manufacturing & vendor collaboration, fleet management & Costout in Turbo-machinery/Aircraft engines components, Semiconductor Fab Tools.
• Expertise to work in extensive product portfolios. Aircraft engine bearings, seals, oil system & structures and Steam turbine Nozzle&Seals
• Expertise driving field issue resolutions to closure, repair Implementations & Fleet Management.
• Expertise in leading complex projects to closure per program requirements with effective project management & diverse global teams cross functional collaboration.
• Bringing Cost reduction on table is my key strength. With agile methods, led cost leader role for Aircraft engines, Steam turbine hardware & processes to meet business cost goals. Impacted cost reduction in various phases NPI / final designs and in Fleet operations.
• ERD/management/ Purpose award and ~20 Internal awards in GE
• Six sigma green belt / Caltech's System Engineering Certification.
• Semiconductor ALD Fab Systems, NPI Chamber Module, Product design for high vacuum mechanical systems, Thermal subsystems and Integration.
• Owning, Fielded tools, Life cycle engineering and Service solutions for the Chamber module by working closely with Product support Teams and guiding vendors on critical hardware development.
• Design validation with Thermal, Structural, flow analysis and hardware Lab qualifications.
• MCOS focal driving cost reduction.
6+ years experience in GE Aviation as ALE.
• Ownership of GP7200 engine MS-Mechanical system hardware ( Bearings, seals & structures...) and Led responsibilities from conceptual to final design, drawings & specs, sourcing & vendor interactions and seamless field introduction with effective systemic collaboration.
• Resolved critical hardware/oil system driven field issues to closure. Industrialized critical hardware repairs in MRO shops, enabling $3.2M CSA costout.
• Led LEAP engine costout for MS module, brainstormed & delivered costout of ~$10K/engine to meet cost targets.
• Led LM6000PF+ Nozzles team and completed LPT nozzle design PDR/DDR.
• Expertise in diverse & cross functional connect, sourcing & vendor collaboration, agile methods of project management in driving the projects to closure.
2+ years experience in GE Power as Lead Engineer.
• Tech lead for Steam turbine sealing technology with design to field intro responsibility, completed 4-NPI, 23+ Requisition OTR projects with execution rigor, detailed documentation by working with Bangalore, US & Mexico teams.
• Led Costout leader role for steam turbine nozzles & seals and impacted design in early NPI stage for cost out and also delivered on $1.74M costout for final designs exceeding the team cost targets.
4 years experience in GE Power as Engineer.
• Delivered Steam Turbine Nozzle design for new & CMU orders, with $10K costout in first project. Authored and updated numerous Design Data Books, oil seal design practices and ISO documentation.
• Engineering Focal for manufacturing non-conformance dispositions.
•Six sigma Green belt certified.
~2 years experience in Pitti Engineering Solutions as Sr Engineer.
• Product development and design of custom production tooling & assembly fixtures for manufacturing, GE-Rail locomotive Electric motor & generator laminations and frame bodies and also for other Power generators.
• Optimized production processes & raw material stocks for cost reduction and seamlessly transitioned to production.
Design, Life Cycle Mgmt & Costout
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