KAMALAKKANNAN R

To be a smart Professional, eager to take up challenging jobs that provides opportunity for growth in terms of experience & and to express my talents. Innovative Engineer known for high productivity and efficient task completion. Specialize in project management, process improvement, and technical troubleshooting. Possess strong problem-solving, critical thinking, and teamwork skills, enabling successful collaboration and innovative solutions. Excel in fast-paced environments requiring attention to detail and adherence to deadlines.

• Designed Assembly Test -Rig for CVRDE -Landing gear project based on customer requirement.
• Designed 4-axis Rotary support plate.
• Designed Face plate for Rigid clamping - 4 axis Milling.
• Designed Gang fixture for Motor Assembly to reduce setting time.
• Designed fixtures for combine operations in a single setup to reduce part lead time.
• Designed restraining fixture to Prove parts in FAI.
• Designed centre distance gauge and perpendicularity gauge for BEL-Gimbal pedestal Assembly project.

• Handled Milling machine (VMC-Fanuc) and Turning Center (HTC & VTC Fanuc) Non-Standard (Setting & Programming)
• Studying of blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished workpiece, sequence of operations, and setup requirements.
• Selecting, aligning, and securing holding fixtures, cutting tools, attachments, accessories, and materials on machines as necessary to machine parts as required.
• Implemented safety audits, 5'S on shop floor.

• Have experience of 10 years in designing Jigs &Fixtures.
• Designing Fixtures for Precession Manufacturing parts for Export customers Moog, Honey well.
• Hand on experience in designing fixtures for highly critical parts in LPSC, VSSC Projects.
• Expertise in designing fixtures by using Mistake proofing (poka - yoke) and 3-2-1 principle.
• Adequate presence in designing Gauges for inspection purposes to reduce inspection time.
• Involved in KAIZEN activities by implemental Gang fixtures for repeated production parts.
• Proficient in use dimension and tolerancing standard ASME Y14.5
• Involved in developable supplier for manufacture fixtures.
• Good knowledge in selecting Materials for fixtures.
• Hands on Experience in using AUTO CAD and SOLID WORKS.
• Adequate knowledge and trained in CERO , CATIA
• Designed JIGS for manufacturing parts in Motors Assembly.
• Trained in AS9100 D for Documenting and Standardize fixtures.
• Good in problem solving techniques and decision making
• Have knowledge in selecting Tools for manufacturing.
• Provides suggestions to manufacturing engineering and design engineering and for process improvements.
• Participates in design reviews to identify production related issues and makes recommendations for process improvements for quality product output.
• Responsible for concept creation and selection of standard elements (e.g., cylinders, LM guides, bearings and valves,
• ball screw) Performs cylinder, gear and LM guide calculations in order to sealed standard elements for fixture designing
  
• Performs DFM for manufacturing and DFA for assembly to ensure that the fixtures created are feasible to be used by manufacturing and assembly departments
  
  
• -Uses FMEA (Failure mode effed analysis) method to analyse where the error can occur in a fixture design
  
  
• Performs heat treatment process for all material and ensures appropriate material selection for fixture design (teflon, nylon, aluminium, etc.) after considering the machinability of components in order to meet the cosmetic requirements and maintain critical dimensions
  
  
• Designs fixtures using NX as a tool
  
  Preparation of fluid circuits
  
  
• Engineering calculation for fixture design element selection.Controls the dimensions of the part using GD&T (Geometric Dimensioning and Tolerancing) to get the desired output
  
  Conducts stack up analysis for fixtures in order to provide clearance to the child parts which have to be used in fixtures
  
  Details out part level and assembly level drawings for manufacturing of fixtures
  Maintains the document control of the fixture drawings
  -Highlights the criticality of the fixture parts and uses CTQ (Critical to Quality technique) to identify critical parts and draw them in
  
  the fixture drawings to get the desired output
  Ensures that manufacturing can be done precisely for the critical parts which are identified through CTQ
  
  - Generates bill of materials for procurement of the fixtures
  Modifies the fixtures basis the customer requirement and feedback received and releases the drawings for fixture manufacturing
  
  Raises the request for DoE with the process team to conduct DoE
  
  - Monitors the DoE in the fixtures while producing the fixture parts
  Analyzes the cause for failure in FAI (First Artie Inspection), SPC Dimensioning and Cosmetics and decides the corrective
  
  action to be taken to get the final desired fixtures- Performs document control by updating the ECN (Engineering Change Note) in the tracker to keep a record of iterations certain
  -process or components have undergone before finalization

• Designing
• Research and development
• Tool design

I hereby declare that all the above information is true to the best of my knowledge. I will do my best to fulfil my responsibilities to your satisfaction.

• AutoCAD
• solid works
• cero
• catia