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An Experienced Project Engineer/Manager with a hands on experience at various Tunnel Boring Machines (Hard Rock/Slurry/EPB) around the Globe. Possess a 1st Class Bachelor Degree in “Mechanical Engineering”. also an experienced Plant Manager adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Recognized as effective business manager and motivational leader. Successful manufacturing management career spanning more then 11 years.
COMPANY NAME: The Robbins Company (from October 2020 – till date)
A Top Most Multinational Company involved in the manufacturing, assembly and dismantling of the Tunnel Boring Machines of Different types. A professional consultant in the field of bored tunnels around the globe.
Designation: Plant Manager/Mechanical Manager
Project Assignment: Operation and Maintenance of a 10meter Hybrid TBM (Madhya Pradesh, India) Job Responsibilities
• Reviews day to day TBM operations in order to achieve maximum productivity.
• Maintenance and Handling of Rolling stocks and Cutter Workshop and auxiliary surface/Pit Machineries.
• Conducts pre-job and continuing planning meetings to ensure all project team members understand contract terms and conditions, clauses, schedules or any unusual requirements of the project.
• Documents planning meeting results and ensures all action items are completed.
• To monitor personnel manning schedules to ensure they match project schedules.
• Establishes and executes subcontract and equipment buy-outs to support schedules and funding.
• Visits onsite offices daily. Performs work inspections, checks job progress, and resolves project and contract issues.
• Investigates potentially serious job issues and implements corrective measures.
• Stays on top of all scope changes to ensure they are processed and incorporated into the current scope of work in a timely manner.
• Provides material take off, estimate and pricing for changes to work scope
• Conducts and attends job meetings according to customer and company guidelines and schedules.
• Technical Support to team for a any kind of troubleshoot and work planning.
Designation: Field Service Engineer (Hydraulic/Mechanical)
Project Assignment 1: Hydraulic System modification and changeover of a Robbins Crossover TBM (6.65meter diameter) into EPB at Mexico City, Mexico.
Job Responsibilities
• Modification and re assembly of HPU, Shield and auxiliary Hydraulics.
• Checks and restructure Fluid Power Calculations as per requirement.
• Supervision and work planning for the team.
• Service system planning, modification and installation.
• Coordinate between procurement team and supplier in order to obtain a cost effective and smooth product procurement. • Testing and commissioning of the machine as per Canadian standards.
• Assure EHS at workplace and obtain SWP during work.
Project Assignment 2: Assembly and commissioning and redesigning of Robbins first square TBM (MDM 5000) at Fresnillo, Mexico.
Job Responsibilities:
• Hydraulic system assembly and commissioning. • To perform Fluid Power Calculations for the Hydraulic System.
• Work together with the design team for performance optimization.
• Prepare NCR and NPR for design errors and modification for prototype standardization.
• work with site and HQ management as Site Manager level as per requirement.
Project Assignment 3: Factory assembly and acceptance of a Robbins EPB (7.37meter diameter) at Solon Ohio, United States of America.
Job Responsibilities:
• Hydraulic system assembly and commissioning. • To perform Fluid Power Calculations for the Hydraulic System
• Support to electrical as well as fabrication work.
• Co-ordinate with PLC team to for program optimization.
Project Assignment 4: Factory assembly and acceptance of two Robbins Crossover (diameter ,6.35 meter) TBM for Mumbai Metro Project at Shenyang, China.
Job Responsibilities:
• Hydraulic system assembly and commissioning. • To perform Fluid Power Calculations for the Hydraulic System
• Co-ordinate with PLC team to for program optimization.
• Manpower handling and work planning.
• Daily progress report and target to task assessment.
• Modification and Redesigning of the system as per requirement.
• Coordinate with Design Team for Product Optimization.
Designation: Field Service Specialist (Hydraulic/Mechanical)
Project Assignment 1: Hydraulic System modification and changeover of a Robbins Crossover TBM (6.65meter diameter) into EPB at Mexico City, Mexico.
Job Responsibilities
• Modification and re assembly of HPU, Shield and auxiliary Hydraulics.
• Checks and restructure Fluid Power Calculations as per requirement.
• Supervision and work planning for the team.
• Service system planning, modification and installation.
• Coordinate between procurement team and supplier in order to obtain a cost effective and smooth product procurement. • Testing and commissioning of the machine as per Canadian standards.
• Assure EHS at workplace and obtain SWP during work
Project Assignment 2: Assembly and commissioning and redesigning of Robbins first square TBM (MDM 5000) at Fresnillo, Mexico.
Job Responsibilities:
• Hydraulic system assembly and commissioning. • To perform Fluid Power Calculations for the Hydraulic System.
• Work together with the design team for performance optimization.
• Prepare NCR and NPR for design errors and modification for prototype standardization.
• work with site and HQ management to reduce delay and to improve communication.
Project Assignment 3: Factory assembly and acceptance of a Robbins EPB (7.37meter diameter) at Solon Ohio, United States of America.
Job Responsibilities:
• Hydraulic system assembly and commissioning. • To perform Fluid Power Calculations for the Hydraulic System
• Support to electrical as well as fabrication work.
• Co-ordinate with PLC team to for program optimization.
COMPANY NAME: Dongah Geological & Engineering PTE LTD (From June 2017 to Jan 2018) A renowned construction company in Singapore with so many of successfully completed project without delays. It basically deals with excavating Tunnels with Tunnel Boring Machines.
Designation: Consultant Engineer (Mechanical/Hydraulics)
Project Assignment: Construction of a Metro Rail Tunnel with 6.63meter diameter meter NFM slurry TBM (2 nos.) under the Main Contractor Daewoo Engineering & Construction LTD. Under Thomson Line T-216, Old Police Academy in Singapore.
Job Responsibilities
• To inspect the Design faults of the predesigned Fluid Circuits and Mechanical Designs also to propose the solution and modification to the client.
• To keep an eye on the operation as well as maintenance procedure to improve the quality of work and to minimize the efforts and cost involved.
• To Support M&E Team.
• Breakdown Reports and Documentation as per management requirement.
• Provide Support to manufacturer (NFM) for Troubleshooting.
• Attend and arrange Site and Client Meetings as per requirements.
COMPANY NAME: Dragages Honk Kong LTD (from June 2016 to August 2016)
A France based construction Company which is responsible for many underground Metro Projects in Hong Kong.
Designation: Deputy Plant Manager
Project Assignment: Construction of a 4.2 kms Underwater Tunnel (50 meter below Sea level) under LMCLK Highway Project with a Herrenknecht Mix Shield TBM(Slurry) (17.6meter diameter meter) in Hong Kong.
Job Responsibilities:
• Design Correction and Modifications.
• Assurance of Smooth and trouble-free operation of TBM to achieve maximum production.
• To achieve the best performance of the machine by performing required Scheduled Proactive, Preventive, and Corrective maintenance of the TBM as well as other associative Machineries.
• Provide Efficient Supervision in case of any critical issue or Trouble which is causing a big leap on Production.
• All Documentation or pre planning scheduling to avoid permissible delays.
• To achieve the highest degree of co-operation with other departments to get best efficiency at work.
Project Assignment : Construction of two 1.5 kms long Metro Tunnels under Jaipur Metro Rail Corporation of India with 2nos. Refurbished Mitsubishi EPBs (6.550meter diameter).
Job Responsibilities:
• Refurbishment, Assembly, Test and Commissioning.
• Preparation of NCRs (Non-Confirmative Reports) and DCRs (Drawing Change Request).
• Co-ordinate with Client (Continental Engineering and Construction) and Site Superintendent on daily basis to perform the daily refurbishment work.
• Support Planning and Procurement team for Spares and inventory control.
• Supervise the Mechanical Team for Refurbishment and Assembly.
• During Initial Drive supervise the Team for smooth operation.
• Planning of Preventive and Corrective Maintenance Schedules.
• Troubleshooting.
Project Assignment : Construction of a 1.2 kms long Metro Tunnel under Downtown Line 3 for Land Transport Authorities, Singapore with 6.65 meter diameter meter Robbins EPB Machine.
Job Responsibilities:
Project Assignment: Construction of a 5 kms long Tunnel for Tapovan Vishnugadd Hydro Electric Power Project under NTPC (National Thermal Power Corporation of India) with HerrenKnecht Double Shield Hard Rock TBM (6.605meter diameter).
Designation: Senor Mechanical Engineer (Plant & Machinery)
Job Responsibilities
• Support Civil Department for Excavation and Ground Support work as the machine was stopped due to crown collapse.
• Planning of maintenance, repair and modification work on
• Check and regulate the work on Surface suck as workshop managing.
• Inventory Control.
Project Assignment 1: Construction of a 2.5 kms long Water tunnel under Mumbai Municipal Corporation with Robbins Main Beam TBM (6.250meters diameter).
Designation: Mechanical Engineer
Job responsibilities:
• Assembly of the Hydraulic System of a Robbins Main Beam TBM (6.250 meters diameter meter).
• Assembly of the Air & Water System for the machine.
• Coordination with mechanical section for the assembly of rest of the machine.
Project Assignment 2: Construction of a 23 kms long Tunnel under AMR Hydro Power Project, Andhra Pradesh with Robbins Double Shield Hard Rock TBM (10.2meter diameter).
Job responsibilities:
• Operation and maintenance of TBM.
• Cutter assembly and installation.
• Daily checks and maintenance.
• Working on hydraulic system.
• Repair and maintenance of erector and Coordination in ring building.
• Planning for hydraulic oil, lubrication oil and inventory control.
• Provide technical support to purchase department for early procurement of spares.
• Coordination and involvement in heavy lifting activities.
Professional
Cost controls
Scheduling
Plant and warehouse operations
Pipes and fittings expert
In-depth OSHA knowledge
Equipment Maintenance
Material handling expert
Troubleshooting skills
Engineering/project management experience
Documentation abilities
Blueprint interpretation expertise
TBM Assembly and Commissioning
Fluid Power Design
Manpower Planning
Performance improvements
Employee training and development
Fabrication
❖ Asist Assembly and lead the Commissioning and redesigning of Robbins First Square TBM(MDM5000) inside world’s Biggest Silver Mine at Fresnillo, Mexico. It is the first rectangular TBM in the world.
❖ Worked as a TBM Engineer (Consultant) under Thomson Line Project T216 with the subcontractor to rectify the design issues on a Slurry TBM (NFM, diameter meter 6.66 meter).
❖ Assist a Main Bearing Change of Robbins Hard Rock Double Shielded TBM (10.2meter diameter meter) 10 kilometers inside the Tunnel. ❖ Lead a Disassembly and reassembly and Onsite Acceptance Test of Robbins EPB Machine (6.55meter diameter meter) in a Blind Tunnel for Land Transport Authorities Singapore.
❖ Worked on World’s Biggest Mix shield (Slurry) Tunnel Boring Machine (HerrenKnecht, 17.5 m diameter meter) in
Hong Kong, below 50 meters of Sea Level.
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Microsoft Excel
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Automation Studio
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Microsoft Word
Adobe Acrobat Reader
Travelling
Reading Novels & Technical Journals
Cricket and Snooker
Swimming
Hiking/Trekking
I am basically a solo traveler. i love to travel especially to hills and beaches. in last couple of years i have been travelling to many places in India such as Mumbai, Delhi, Hyderabad, Jabalpur, Nagpur etc. if it comes to overseas, i have been to Ohio, Fresnillo, Mexico City, Shenyang, Hongkong, Singapore, Thailand and many more. i love to meet new people, understand there culture, their life styles etc.