KANAGALA SURESH
Palwancha,telangana
Summary
- Seeking a growth-oriented and challenging career that allows contribution of knowledge and skills to an organization. Committed to enhancing experience through continuous learning and teamwork. Dedicated to making a positive impact and achieving success in a dynamic work environment. Excited to take on new opportunities and drive results for the organization.
Overview
12
12
years of professional experience
Work History
CFBC BOILER FIELD ENGINEER
SMECH ENGINEERING SERVICES ZMBIA LIMITED
07.2023 - 01.2025
- Company Overview: 2X150MW CFBC BOILER MAAMBA COLLERIEES LTD ZAMBIA
- CLIENT: NAVA ENERGY ZAMBIA LIMITED (NEZL)
- Manpower Handling
- Operation in PLC Systems
- Responsible for the boiler filed operation operations
- Handling the Operations boiler auxiliaries, chemical dosing system, neither boiler pre-warming system, coal bunkers CO2 system, condenser makeup system
- Handling the operations of BOILER equipment viz
- FAN’s (ID fans, HP fans, PA fans, HP fans), LT and HT motors, bottom ash de-slagging equipment (Bottom Ash Coolers, Bucket Conveyors, Bucket Elevators, Submerged Scraper Conveyor), Scoop Couplings, Paddle Mixers, Vibrating Screens, Vibro feeders, Soot Blowers, Gravimetric Coal Feeders, Drag Chain Feeders, Bed Feeding System, Boiler Fill Pumps, Condenser Makeup Pumps, Pneumatic Operated Valves, Motor Operated Valves and Manual Operated Valves, Pneumatic Operated Dampers, Motor Operated Dampers and Manual Operated Dampers, Tube Leak Detection Sensors(Sonic Sensors), fire protection sensors
- Handling the operations of Lime handling equipment like lime Screw Feeders, Lime Product Silo Hopper Fluidizing Blower, Lime Product Silo Hopper Heaters, Pressure Vessel and Buffer Bins balancing system, Lime Conveying Air Compressor, Lime Conveying and Conveying Air Pneumatic Operated Valves and Manual Operated Valves, Bag Filters etc
- Along with protection systems like Zero Speed and Fire protection sensors
- Looking after the boiler area management and the heavy earth machines associated with it
- Condition monitoring of equipment's & coordinate with House Keeping
- Mechanical maintenance, Electrical maintenance, Civil and C&I maintenance team
- Maintaining full equipment availability to reduce non-availability of equipment in emergency conditions
- Maintaining dust condition on the field using dust separation systems and dust extraction systems for reducing dust
- Monitoring coal stock and bunker levels healthy
- Monitoring FAN’s and safety measures of running equipment’s
- Monitor plant and process to ensure that operation is in accordance with all relevant operating procedures
- Operate the control room functions to agreed levels
- Ensure the safety and security of subordinates
- Maintain and update all routines, schedules and reports with relevant plant operating data
- Follow operating procedures when carrying out any activity and report any deficiencies when identified
- Listen to other employee’s and supervisor’s suggestions, complaints, problems, safety concerns and recommendations, evaluate each and then devise and implement a plan of action based on that evaluation
- Study and understand the project quality plan documents, contract and other quality documents that pertain to assigned scope of work
- Responsibility for proper housekeeping & dispose waste from inside the plant to make safe & healthiness environment
- 2X150MW CFBC BOILER MAAMBA COLLERIEES LTD ZAMBIA
- CLIENT: NAVA ENERGY ZAMBIA LIMITED (NEZL)
CFBC BOILER DCS OPERATOR
Cethar Energy
12.2022 - 06.2023
- Ensured smooth operations through timely response to alarms, addressing potential issues before they escalated.
- Utilized advanced diagnostic tools to identify areas for improvement within the DCS infrastructure, leading to enhanced overall reliability.
- Collaborated with team members to develop and implement new control strategies, resulting in process optimization.
- Coordinated with production teams to meet quality standards while maintaining efficient throughput rates.
- Maintained accurate documentation of all system changes, facilitating efficient communication between departments and shifts.
- Supported operations with weekly on-call rotation to maintain and provide critical system support.
- Improved plant safety by conducting regular audits and implementing corrective actions as needed.
- Implemented energy-saving initiatives that led to reduced operating costs without compromising performance or safety standards.
- Handled preventive maintenance on assigned technologies following established procedures.
- Optimized control loops for increased stability during plant operations by analyzing trends and making necessary adjustments.
- Enhanced DCS system efficiency by performing regular maintenance and troubleshooting tasks.
- Contributed to a positive work environment by fostering a culture of teamwork, open communication, and continuous improvement within the DCS operations group.
- Offered incoming call support for operational-related incidents and escalations.
- Conducted training sessions for new operators, fostering a knowledgeable workforce capable of managing complex DCS systems effectively.
CFBC BOILER FIELD ENGINEER
SMECH ENGINEERING SERVICES ZAMBIA LTD
03.2016 - 12.2022
- Company Overview: 2X150MW CFBC BOILER MAAMBA COLLERIEES LTD ZAMBIA
- CLIENT: NAVA ENERGY ZAMBIA LIMITED (NEZL)
- Manpower Handling
- Operation in PLC Systems
- Responsible for the boiler filed operation operations
- Handling the Operations boiler auxiliaries, chemical dosing system, neither boiler pre-warming system, coal bunkers CO2 system, condenser makeup system
- Handling the operations of BOILER equipment viz
- FAN’s (ID fans, HP fans, PA fans, HP fans), LT and HT motors, bottom ash de-slagging equipment (Bottom Ash Coolers, Bucket Conveyors, Bucket Elevators, Submerged Scraper Conveyor), Scoop Couplings, Paddle Mixers, Vibrating Screens, Vibro feeders, Soot Blowers, Gravimetric Coal Feeders, Drag Chain Feeders, Bed Feeding System, Boiler Fill Pumps, Condenser Makeup Pumps, Pneumatic Operated Valves, Motor Operated Valves and Manual Operated Valves, Pneumatic Operated Dampers, Motor Operated Dampers and Manual Operated Dampers, Tube Leak Detection Sensors(Sonic Sensors), fire protection sensors
- Handling the operations of Lime handling equipment like lime Screw Feeders, Lime Product Silo Hopper Fluidizing Blower, Lime Product Silo Hopper Heaters, Pressure Vessel and Buffer Bins balancing system, Lime Conveying Air Compressor, Lime Conveying and Conveying Air Pneumatic Operated Valves and Manual Operated Valves, Bag Filters etc
- Along with protection systems like Zero Speed and Fire protection sensors
- Looking after the boiler area management and the heavy earth machines associated with it
- Condition monitoring of equipment's & coordinate with House Keeping
- Mechanical maintenance, Electrical maintenance, Civil and C&I maintenance team
- Maintaining full equipment availability to reduce non-availability of equipment in emergency conditions
- Maintaining dust condition on the field using dust separation systems and dust extraction systems for reducing dust
- Monitoring coal stock and bunker levels healthy
- Monitoring FAN’s and safety measures of running equipment’s
- Monitor plant and process to ensure that operation is in accordance with all relevant operating procedures
- Operate the control room functions to agreed levels
- Ensure the safety and security of subordinates
- Maintain and update all routines, schedules and reports with relevant plant operating data
- Follow operating procedures when carrying out any activity and report any deficiencies when identified
- Listen to other employee’s and supervisor’s suggestions, complaints, problems, safety concerns and recommendations, evaluate each and then devise and implement a plan of action based on that evaluation
- Study and understand the project quality plan documents, contract and other quality documents that pertain to assigned scope of work
- Responsibility for proper housekeeping & dispose waste from inside the plant to make safe & healthiness environment
- 2X150MW CFBC BOILER MAAMBA COLLERIEES LTD ZAMBIA
- CLIENT: NAVA ENERGY ZAMBIA LIMITED (NEZL)
CFBC BOILER FIELD ENGINEER
MECH engineers erection private limited
05.2013 - 03.2016
- Worked overtime, including evenings and weekends to respond to emergencies and fix unsafe conditions
- Involved in shutdown works like internal inspection of pressure parts, coal feeders, and Bed ash coolers
Education
(AMIIE) MECHANICAL ENGINEERING
INDIAN INSTITUTON OF ENGINEERS
NEW DELHI, INDIA01.2018
DIPLOMA - MECHANICAL ENGINEERING
MANAV BARTHI UNIVERSITY
SOLAN (HP)01.2013
Skills
- Experienced in Microsoft Office 2010
- AutoCAD Design Skills
- Database Querying Skills
- Analytical Problem Resolution
- Diplomatic Communication Skills
- Commitment to Continuous Learning
- Accountable Professional
- Goal-Oriented
- Collaborative Teamwork
- Proactive Mindset
Accomplishments
- Successfully commissioning of 2×510TPH capacity of boilers and its auxiliaries designed by DONGFANG, China.
- Successfully commissioning of 1×510TPH capacity of boiler and its auxiliaries designed by WUXI, China.
- Boiler Operation & Maintenance.
- Supervised team of 08 staff members.
- Skills in Microsoft Excel to develop inventory tracking spreadsheets.
- Skills in Microsoft structured query language to modify databases.
- Achieved Results by completing tasks with accuracy and efficiency.
- Collaborated with team of 105 in the development of the projects.
Disclaimer
I hereby declared that above furnished information is true to the best of my knowledge and my belief.
Areas Of Interest
- Boiler & Lime conveying Operation & Maintenance.
- Erection, commissioning, Production & Operation’s management.
- Maintenance & quality management.
- Following Field Quality Plans & Field welding schedules.
Languages
Telugu
Bilingual or Proficient (C2)
Hindi
Upper intermediate (B2)
English
Advanced (C1)
HOBBIES
- volleyball team player
- cricket team player
- shuttle player
- reading novels
Timeline
CFBC BOILER FIELD ENGINEER
SMECH ENGINEERING SERVICES ZMBIA LIMITED
07.2023 - 01.2025
CFBC BOILER DCS OPERATOR
Cethar Energy
12.2022 - 06.2023
CFBC BOILER FIELD ENGINEER
SMECH ENGINEERING SERVICES ZAMBIA LTD
03.2016 - 12.2022
CFBC BOILER FIELD ENGINEER
MECH engineers erection private limited
05.2013 - 03.2016
(AMIIE) MECHANICAL ENGINEERING
INDIAN INSTITUTON OF ENGINEERS
DIPLOMA - MECHANICAL ENGINEERING
MANAV BARTHI UNIVERSITY
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