KAPIL GUPTA
Noida,UP
Summary
Systematic Quality Assurance Manager with 23+ years of Automotive Industries experience in Japanese & Indian Companies In India. Proficiency in ISO9001/IATF implementation and comprehensive quality management. Successful at meeting long-term goals through high standards of daily production quality. Thorough Quality Assurance Manager creates successful quality assurance strategies and processes. Accomplished at identifying deficiencies and initiating solutions to problems. Experienced performing both process and outbound inspections.
Overview
22
22
years of professional experience
6
6
years of post-secondary education
4
4
Certifications
Work History
Quality Assurance Manager
Honda Cars India
NOIDA, UTTAR PRADESH
08.2006 - Current
- Successfully redesigned Quality management system to have its alignment with ISO 9001, TQM and other business initiatives running across Honda Worldwide.
- Carrying out Supplier Quality audit (QAV) for Quality Assurance process stabilization & maturation.
- Effectively executed Role of Quality Manager for sustaining certification with minimum no. of nonconformities in external audits.
- Developed Supplier Quality Manual for all Honda Suppliers.
- Carrying out internal quality auditing & maintaining quality systems as per ISO 9001 & IATF requirement.
- Handling Quality problems & resolution for both in house & Customers Complaint.
- Communication with other Countries for Quality problems resolutions.
- Reporting different aspect of Quality parameters e.g. Supplier Quality Rating, Quality System establishment.
- Coordinating calibration of Measuring instruments.
- Handled Various Categories of parts in Cars (Exterior, Interior and Chassis) for Mass production stabilization.
- Imparting trainings on various subjects – ISO 9001, IATF16949, SPC, 7 QC tools, Kaizen activities & Quality Circles, Supplier Quality Manual.
- Generated and monitored supplier KPI reports to measure supplier performance.
- Oversaw supplier related activities and monitored supplier performances.
- Traveled to assigned supplier facilities to verify supplier staff qualifications via multiple modes of inspection and investigation.
- Inspected supplier sites and procedures to research suppliers and compliances.
- Analyzed issues with supplier contributions to detect defect trends, reporting findings to appropriate personnel.
- Monitored supplier quality to identify potential issues.
Assistant Quality Manager
Getrag Hitech Gears
Bhiwadi, Rajasthan
12.2004 - 08.2006
- Successfully Implemented QS 9000 & TS16949 Quality management system within defined time frame.
- Effectively implemented Glass wall management system.
- Management of all Quality Assurance activities e.g. receiving Inspection, In process Inspection, final inspection & Standard Room activities.
- Failure analysis of internal and Customer complaint and implementation of Countermeasures.
- Documentation, Implementation, Maintenance & Improvements of ISO/TS-16949:2002, ISO9001:2000, OHSAS18001 & ISO14001 requirements.
- Encouraged Suppliers to establish quality system as per ISO 9001:2000 requirements.
- Overall planning & control of System Audit, Product & Manufacturing Process audit to reduce non-compliance & to achieve customer satisfaction.
- Participate in TPM implementation activities.
- Imparted trainings on various subjects – ISO 9001, TS16949, SPC & QC tools.
- Improved quality processes for increased efficiency and effectiveness.
- Equipped and organized facility to comply with company strategy for online and offline quality controls.
- Followed quality standards and procedures to minimize errors and maximize customer satisfaction.
- Updated quality control standards, methods and procedures to meet compliance requirements.
- Increased customer satisfaction through adherence to all quality standards and customer requirements.
Senior Quality Assurance Engineer
Lakshmi Precision Screws
Rohtak, HARYANA
12.2002 - 11.2004
- Core member of improvement team and initiated actions to built-up systems from root level and successfully attained all certifications.
- Received “Excellence in service” award in field of Quality Management System for 2003-2004 by Chairman & Managing director of LPS group.
- Worked for different Problem Solving Team in order to analyze and solve problem.
- Worked as core member for PFMEA & Control plan making.
- Internal faculty for Training on SPC and Quality Systems (TS 16949, ISO14001).
Conducted System Audit, Product & Manufacturing Process audit to reduce non-compliance & to achieve customer satisfaction. - Contributed to root cause analysis to determine core reason for failures and errors.
- Utilized knowledge of ISO 9001 standards to develop action plan for company certification.
- Built strong rapport with team members, management and clients to facilitate efficiency and productivity.
Education
Master of Engineering - Manufacturing Systems Engineering
Birla Institute Of Technology
Pilani 07.2001 - 12.2002
Bachelor of Engineering - Mechanical Engineering
Madhav Institute Of Technology & Science
Gwalior 07.1996 - 06.2000
Intermediate - Mathematics
J.C. Mills H.S. School
Gwalior 07.1994 - 06.1995
Skills
Policy reinforcement
Knowledge of quality systems
Staff training and development
Quality assurance background
Design And Implementation
Quality Management
Effective Communicator
Iso 9001
Minitab
Kaizen
Planning
Operational budget forecasting
Team Leader
Certification
Lead Auditor for ISO9001:2015 by QGS India
Timeline
Quality Assurance Manager
Honda Cars India
08.2006 - Current
Assistant Quality Manager
Getrag Hitech Gears
12.2004 - 08.2006
Senior Quality Assurance Engineer
Lakshmi Precision Screws
12.2002 - 11.2004
Master of Engineering - Manufacturing Systems Engineering
Birla Institute Of Technology
07.2001 - 12.2002
Bachelor of Engineering - Mechanical Engineering
Madhav Institute Of Technology & Science
07.1996 - 06.2000
Intermediate - Mathematics
J.C. Mills H.S. School
07.1994 - 06.1995