Summary
Overview
Work History
Education
Accomplishments
Additional Information
Safety responsibilities
Personal Information
Disclaimer
Timeline
Generic

KAPIL MUDGIL

Senior Engineer Maintenance
Rewari

Summary

Ambitious and dedicated electrical engineer with a strong desire to secure a challenging position in a reputable organization. Goal is to expand learnings, knowledge, and skills while making a significant contribution to company success. Holds a Diploma and B-tech in Electrical Engineering, bringing over 6 years of well-honed expertise in maintenance within the automobile industry. Confident in ability to apply technical skills and problem-solving abilities to drive efficiency and optimize operations.

Overview

6
6
years of professional experience
17
17
years of post-secondary education

Work History

Senior Engineer- Press shop

JSW MG Motor India Private Limited
04.2022 - Current
  • Maintenance Of Tandem and continuous Press line with FANUC and KUKA robot-based Press Shop by Jier
  • (5250 and 4650 Ton) and slat conveyor
  • Preventive and predictive maintenance planning of EOT cranes and Material handling robots
  • Troubleshoot of Robotics and automation of FANUC (2000ib) and KUKA (KR-280-3080) robots
  • Responsible for RCA, MTTR and MTBF
  • Troubleshooting of Allen Bradley PLC L72,73s and 62s control and guard logic PLC
  • Responsibility of Allen Bradley make PLC, HMI and
  • VFD programming
  • Knowledge of wireless communication protocol
  • Responding to breakdowns of Press machines, die spotting and try out presses (1000T and 2250T power Presses)
  • Responsible for spares part planning and it's management
  • Responsible for backup of PLC, HMI, KUKA, and FANUC
  • Robots
  • Responsible for planning and execution of TBM, CBM and preventive maintenance
  • Responsible for troubleshooting for electrical and mechanical problems
  • All audit documents compliance related to IATF/IMS

Engineer

Daikin Airconditioning Pvt. Ltd.
03.2021 - 04.2022
  • Preventive planning of assembly lines conveyor and paint and press shop Equipment’s
  • Responsible for troubleshooting and maintenance of pressurizing, vacuuming and leak check machines
  • RCA, MTTR and MTBF
  • Implementation of cost and energy saving kaizen and poka-yokes
  • Responsible for spares part planning and it's management
  • Responsible for equipment like filling machine, DC torquing tool, SLAT conveyor, EMS and robots
  • Maintenance of the Chain conveyor supplied by NKC
  • Maintenance of Friction Roller Conveyor supplied by NKC

Junior Engineer

JNS Industries
09.2020 - 03.2021

· Preventive planning of Cluster assembly lines and press shop Equipment’s.

· RCA, MTTR and MTBF analysis of major and repeated breakdown

· Implementation of cost and energy saving kaizen and poke-yoke.

· Responsible for spares part planning and it's management.

· Responsible for equipment like gas and oil filling machine, DC torquing tool, SLAT conveyor, EMS and robots.

DET (Assembly and welding shop)

TENNECO Automotive Pvt. Ltd.
07.2018 - 08.2020
  • Preventive planning of assembly lines conveyor and Weld shop Equipment’s
  • Interlock Various Poke Yoke in machine to improve product quality and men and machine safety
  • Preventive maintenance of Pressing & Welding type m/c, assembly & sub- assembly And attending daily breakdown
  • Responsible for planning & undertaking of breakdown maintenance and shutdown maintenance as per schedule and RCA analysis of major breakdown as well as frequent breakdown
  • Kaizen implementations for cost reduction, energy & time saving


Education

Diploma - electrical engineering

Govt. Polytechnic Lisana
Panchkula, Haryana

Bachelor of technology - Electrical engineering

Indira Gandhi University
Rewari, India
04.2001 -

10th - undefined

Haryana Board
Bhiwani, Haryana

Accomplishments

1. Successfully Activation of Pause mode in Rockwell VFD of Press line for energy saving up to 12 lakh Per annum.

2. Replacement of Siemens make SST module with Truck BK block for cost saving up to 5 Lakhs.(Spare communization)

3. Communization of Vacuum generator for cost saving of up to 5 Lakhs.

4. Successful Installation of VFD in Press line Washing machine Pump for cost saving.

5. Successful completion of Automatic tool replacement of Kuka robot outside the Fence area for Process time saving.

6. Purging and installation of RCCB in all over the shop for safety measures.

Installation of safety lifeline in overhead crane for safety measures

Additional Information

Digital Electronic:-

➢ Troubleshooting of FX & Q Series PLC by Using GX Developer Software of Mitsubishi.

➢ Troubleshooting of S7-1500, S7-200, S7-300 Series PLC by Using TIA Portal and Simatic manager Software of Siemens & Beckhoff PLC’s

➢ Troubleshooting of ControlLogix and Guard Logix Series PLC By Using RSLogix5000 and Studio5000.

➢ PLC Programming and HMI (GOT2000 and Siemens basic and comfort panels) Designing.

➢ Mitsubishi, Allen Bradley(755TR), and Siemens Drive(S120) (VFD) troubleshooting and installation.

➢ Communication with CC-link, ETHERNET with Mitsubishi PLC.

➢ Communication with RS-232, ETHERNET and Device net with Allen Bradley and siemens PLC.

Safety responsibilities

  • Responsible for implementing best safety practices on the shop floor.
  • Responsible for Safety Audit for inter-shop.
  • Responsible for conducting Safety Observation Tour on weekly basis.

Personal Information

  • Total Experience: 6 Years
  • Father's Name: Mr. Gopal Sharma
  • Date of Birth: 08/05/00
  • Marital Status: single

Disclaimer

The above-mentioned details are true to my best knowledge and belief.

Timeline

Senior Engineer- Press shop

JSW MG Motor India Private Limited
04.2022 - Current

Engineer

Daikin Airconditioning Pvt. Ltd.
03.2021 - 04.2022

Junior Engineer

JNS Industries
09.2020 - 03.2021

DET (Assembly and welding shop)

TENNECO Automotive Pvt. Ltd.
07.2018 - 08.2020

Bachelor of technology - Electrical engineering

Indira Gandhi University
04.2001 -

10th - undefined

Haryana Board

Diploma - electrical engineering

Govt. Polytechnic Lisana
KAPIL MUDGILSenior Engineer Maintenance