Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Timeline
Project II
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Kapil Mahesh Suri

Senior Engineer - Quality Assurance
Bengaluru

Summary

Experienced Quality Engineer with 8.5 years of expertise in the aerospace industry. Specializes in First Article Inspection (FAI), quality assurance, and supplier management. Proficient in geometric dimensioning, 3D printing (SLS, SLA, PolyJet), and CNC machining. Skilled in Lean Six Sigma and AS9100/ISO 9001 compliance. Drives process improvements and enhances product reliability. Proven leader in managing inspection projects and cross-functional teams, contributing to increased efficiency. Consistently recognized for delivering quality and meeting targets.

Overview

2026
2026
years of professional experience
4
4
years of post-secondary education
3
3
Certificates

Work History

Senior Engineer - Quality Assurance

TCS Brigade Bhuwalka Icon
Bengaluru
05.2025 - Current

Collins Aerospace — Bengaluru

  • Led First Article Inspection (FAI) and quality assurance for landing gear, ensuring compliance with customer specifications and industry standards.
  • Conducted dimensional and visual inspections using tools like calipers and micrometers to verify part accuracy and identify surface defects, color inconsistencies, or other issues.
  • Collaborated with engineering and production teams to troubleshoot non-conformances and implement corrective actions, improving overall production efficiency.
  • Prepared detailed inspection reports to document test results, findings, and corrective actions, maintaining comprehensive quality records.
  • Utilized Net Inspect and DISCUS tools to create and manage First Article Inspection Reports, ensuring accurate data tracking.

Quality Inspector

Fictiv Technology Solutions Private Ltd.
Bengaluru
06.2024 - 05.2025
  • Quality Inspector with expertise in inspecting 3D printed and CNC machined components, performing both remote and on-site evaluations.
  • Proficient in various 3D printing technologies, including SLS, SLA, and PolyJet.
  • Collaborate with manufacturing partners to identify and resolve issues related to customer orders, escalating concerns to supplier quality engineers as needed.
  • Engage with supplier quality engineers regarding inspection discrepancies to facilitate feedback and implement corrective actions with manufacturing partners.
  • Actively participated in internal and external ISO 9001 and AS9100 audits, helping the organization maintain and achieve certification for both standards.
  • Assisted in the preparation and review of documentation required for audits, ensuring compliance with industry standards and organizational quality systems.
  • Maintain inspection records in Fictiv's systems to ensure traceability, meeting customer requirements and adhering to quality management system.

Senior Engineer

L&T Technology Services Ltd.
Bengaluru
9 2021 - 06.2024

Collins Aerospace — Bengaluru

  • Led First Article Inspection (FAI) and quality assurance for aerospace interior lighting components, ensuring compliance with customer specifications and industry standards.
  • Utilized Net Inspect and DISCUS tools to create and manage First Article Inspection Reports, ensuring accurate data tracking.
  • Managed a team of 8 inspectors, who cleared 3,500 components in a single week, directly contributing to a $5.5 million USD sales revenue in December 2023.
  • Performed functional testing to ensure lighting components met performance, durability, and safety standards in accordance with protocols.
  • Led Root Cause and Corrective Action (RRCA) for RMA parts, enhancing product reliability and reducing defects.
  • Prepared detailed inspection reports to document test results, findings, and corrective actions, maintaining comprehensive quality records.
  • Worked closely with suppliers to ensure consistent part quality, contributing to seamless production processes and overall product quality improvement.

Senior Design Engineer

Cyient Ltd
Hyderabad
10.2015 - 08.2020
  • Conducted First Article Inspection Reports (FAIR) for aerospace structural components (fuselage & wing) for the Bombardier G7500/8000 program.
  • Performed quality checks on deliverables, ensuring compliance with aerospace standards.
  • Applied strong knowledge of aircraft structures, materials properties, and strengths to ensure product integrity.
  • Collaborated with 75+ suppliers across the US, Korea, Mexico, and more, reviewing 1500+ FAIRs.
  • Reported 5+ Notification of Potential Escapes (NoEs) to end customers, ensuring timely corrective actions.
  • Contributed to programs like Bombardier BA Global 7500/8000, Embraer E190, and Boeing 767 Tanker.

Education

Bachelor of Technology - Mechanical Engineering

G. Pulla Reddy Engineering College
Kurnool, Andhra Pradesh
08.2011 - 05.2015

Skills

Certification

Lean Six Sigma Yellow Belt, Anexas Europe - 2021

Accomplishments

  • Received STELLAR AWARD for the dedicated and tremendous work done to meet the delivery schedules at LTTS in April-2024
  • Awarded STAR OF THE MONTH (SOM) for the dedicated and tremendous work done to meet the delivery schedules at LTTS in Aug-2023
  • Awarded STAR OF THE MONTH (SOM) for the dedicated and tremendous work done to meet the delivery schedules at LTTS in Jan-2022

Timeline

Senior Engineer - Quality Assurance

TCS Brigade Bhuwalka Icon
05.2025 - Current

Quality Inspector

Fictiv Technology Solutions Private Ltd.
06.2024 - 05.2025

AS9100 Internal Auditor Training

06-2023

Lean Six Sigma Green Belt Training

06-2022

Lean Six Sigma Yellow Belt, Anexas Europe - 2021

06-2021

Senior Design Engineer

Cyient Ltd
10.2015 - 08.2020

Bachelor of Technology - Mechanical Engineering

G. Pulla Reddy Engineering College
08.2011 - 05.2015

Senior Engineer

L&T Technology Services Ltd.
9 2021 - 06.2024

Project II

Title: First Article Inspection Report Review of structural components of Wing Assembly.

Client: Bombardier Aerospace G7500/8000

Tools Utilized: CATIA V5, Net Inspect, SAP, ENOVIA

Description:

This project involved in quality checking of FAIR Reports as per the specified standards. A FAI Report, as per AS9102 standards, for a Part or Assembly is submitted in Net Inspect by the supplier with all applicable supporting documents required for the manufacturing or assembling the parts. The inspection procedure involves inspection of material, processes, dimensions and geometric features of the part as per the specified standards.

Roles & Responsibilities:

  • Reviewed FAI Report of detail part/Assembly is submitted in Net-Inspect by the supplier.
  • Verified dimensional correctness and GD&T features of the part as per the specified documents.
  • Validated material used & process performed as per drawing & customer standards.
  • Checking manufacturing process of various components from the work order provided by supplier.
  • Ensuring that the part produced is inline with the standards specified by the end customer (Bombardier Aerospace)
  • Worked with more than 75 suppliers from USA, Canada, UK, and Japan.
  • Participated in internal as well as external audits.
Kapil Mahesh SuriSenior Engineer - Quality Assurance