KARADA RAMU
MANGALORE
Summary
Junior Engineer with 13 years of experience in process optimization and risk assessment at Mangalore Refinery and Petrochemicals Limited, Andhra Petrochemicals Limited, and Coromandel International Limited. Managed complex system operations, ensuring safety compliance and improved operational efficiency. Proficient in technical documentation and project management, consistently delivering high-quality results.
Overview
13
13
years of professional experience
Work History
Junior Engineer
Mangalore Refinery and Petrochemicals Limited
Mangalore
02.2017 - Current
- Company Overview: 15 MMTPA petroleum refinery, O.N.G.C.-M.R.P.L., India
- Pre-commissioning, commissioning operations for FCC Gasoline treatment unit and petrochemical fluidized catalytic cracking unit
- Operated FCC gasoline treatment unit with capacity of 170 m³/hr.
Managed petrochemical fluidized catalytic cracking unit with annual capacity of 22,02,000 TPA.
Oversaw wet gas compressor turbine operation, ensuring a total condenser power output of 4.5 MW. - Performed format checks, ensuring adherence to industry standards. Enhanced clarity of technical documentation by updating punch points. Led hydrostatic testing procedures to confirm system integrity. Completed pneumatic tests and line flushings, preparing systems for efficient operation.
- Compiled comprehensive reports detailing project progress, timelines, and outcomes.
- Facilitated collaboration among suppliers, contractors, and various departments.
- Managed operations to maintain alignment with safety regulations.
- Compiled regulatory documents focused on safety issues.
- Recognized potential risks linked to job duties and implemented strategies to mitigate them where feasible.
Plant Operator
The Andhra Petrochemicals Limited
Visakhapatnam
01.2014 - 02.2017
- Performed duties as console operator, reformer operator, and compressor operator.
- Managed operation of Hydrogen Generation Unit, Carbon Dioxide Removal, and Synthesis Gas systems.
Oversaw reciprocating compressor house for hydrogen production efficiency.
Ensured optimal performance of gas processing units to meet production targets.
Coordinated maintenance schedules to minimize downtime across all units. - Coordinated ongoing maintenance and housekeeping of plant and equipment.
- Coordinated with maintenance teams to facilitate repairs and minimize downtime.
- Performed daily inspections of plant systems, identifying potential problems and taking corrective action as needed.
- Participated in emergency response drills and real incidents to ensure preparedness.
- Monitored gauges, indicators, and meters to ensure optimal performance of plant systems.
- Managed and monitored reboilers, pumps, and various equipment to optimize plant operations.
Field Operator
Coromandel International Limited
Kakinada
02.2012 - 01.2014
- Implemented pre-commissioning and commissioning processes in DAP plant for manufacturing of new grade 17:17:17 NPK fertilizer
- Performed routine maintenance of pumps, valves, tanks, and other related equipment.
- Observed control panels during pumping operations to monitor pressure, density, rate and concentration.
- Responded quickly to emergency situations requiring immediate attention such as gas leaks and fires.
- Operated DAP plant to ensure efficient production processes.
Managed ammonia storage to maintain safety and compliance standards. - Provided assistance in troubleshooting issues with machinery or equipment as requested by supervisor.
Education
DIPLOMA - CHEMICAL ENGINEERING
SAI GANAPATHI POLYTECHNIC COLLEGE
12.2011
SSC -
SARASWATHI VIDHYA VIHAR
04.2007
Skills
- Time management
- Collaborative teamwork
- Fast learner
- Communication skills
- Process optimization
- Risk assessment
- Safety regulations
- Emergency response
- Technical documentation
- Project management
- Problem solving
- Teamwork
- Project coordination
- Problem resolution
- Operations monitoring
- Operational efficiency
- Technical support
Accomplishments
- A member of the P&ID review committee
- Contributed significantly during annual turnarounds for carrying out special jobs, such as equipment maintenance and start-up and shutdown
- Member of the idea scheme for plant improvement
- Member of implementing small point learning for those who are new to plants
Hobbies and Interests
- Playing carrom and a member of PSPB player
- Playing cricket
- playing chess
- Reading books
- Traveling and photography
Training
- HYDERABAD BATTERIES LIMITED, Vizianagaram, 6 Months
- THE ANDHRA PETROCHEMICALS LIMITED, Visakhapatnam, 6 Months
Safety Hse
Good experience in working with work permits systems, environment and workplace hazards, gas testing procedures for hot works, H2S awareness, confined space entry
Personal Information
- Passport Number: Z8111232
- Passport Date Of Issue: 11/12/24
- Passport Expiry Date: 11/11/34
- Father's Name: K. SURIBABU
- Date of Birth: 05/14/92
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
Telugu
First Language
English
Upper Intermediate (B2)
B2
Hindi
Intermediate (B1)
B1
Work Preference
Work Type
Full TimeWork Location
On-SiteImportant To Me
Company CultureWork-life balanceHealthcare benefitsPersonal development programsPaid sick leaveCareer advancementTimeline
Junior Engineer
Mangalore Refinery and Petrochemicals Limited
02.2017 - Current
Plant Operator
The Andhra Petrochemicals Limited
01.2014 - 02.2017
Field Operator
Coromandel International Limited
02.2012 - 01.2014
DIPLOMA - CHEMICAL ENGINEERING
SAI GANAPATHI POLYTECHNIC COLLEGE
SSC -
SARASWATHI VIDHYA VIHAR
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