Summary
Overview
Work History
Education
Skills
Custom
Languages Spoken
Timeline
Generic
Karthi Robert

Karthi Robert

Hyderabad

Summary

Strategic Head of Quality Assurance & Quality Operations with over 20 years of leadership in cGMP compliance and sterility assurance within biopharmaceuticals. Led the development of high-capacity regulatory frameworks and the world's largest BSL-3 manufacturing facility. Specialised in multi-site validation lifecycles, CQV, and contamination control strategies. Proven record of managing large teams, overseeing significant capital asset validation, and achieving 100% audit pass rates across major global regulatory bodies.

Overview

6
6
Languages
19
19
years of professional experience

Work History

Assistant General Manager Quality Operations

BBIL
Hyderabad
09.2014 - Current

Led the strategic qualification of Grade A / sterile processing zones, validating terminal
sterilization and aseptic techniques to secure 100% compliance with EU Annex 1 and USFDA
guidelines.
Governed contamination control strategies (CCS) and environmental monitoring
frameworks, successfully mitigating bioburden risks to reduce shop-floor deviations by 15%.
Architected and governed the corporate IPQA strategy across 34 high-complexity
manufacturing facilities and cleanroom laboratories to enforce total shop-floor
compliance.
Directed a 90+ member cross-functional QA/QC division, optimizing floor surveillance
workflows to sustain 100% equipment readiness and operational excellence.
Championed regulatory excellence and audit readiness, securing an absolute 100% pass
rate across high-stakes, unannounced inspections by the USFDA, WHO, EMA, and MHRA.
Cultivated proactive quality culture through deployment of sterility assurance and
operational controls, mitigating critical risks and reducing recurring deviations by 15%.

Led the strategic qualification sterile processing zones, validating sterilization and aseptic techniques to secure 100% compliance guidelines.
Governed contamination control strategies (CCS) and environmental monitoring
frameworks.
Governed the corporate IPQA strategy cross manufacturing facilities and cleanroom laboratories to enforce total shop-floor compliance.Directed a 90+ team memberoptimizing floor surveillance workflows to sustain 100% equipment readiness and operational excellence.
Regulatory excellence and audit readiness, securing an absolute 100% pass
rate across high-stakes, unannounced inspections by the USFDA, WHO, EMA, and MHRA.

QA Validation Manager and Co-ordinator

Global Pharamatech, Adcock Ingram, Micro Labs
Hosur India Joahnnesburg South Africa Bangalore India
02.2008 - 09.2014
  • Multi-Site CQV Operations: Masterminded multi-site Commissioning, Qualification, and Validation programs for critical clean utilities, process systems, and sterile formulation streams across multiple cGMP plants.
  • Lifecycle Management: Authored, executed, and archived comprehensive validation lifecycles including DQ, IQ, OQ, and PQ baselines in close technical orchestration with international engineering EPC contractors.
  • Regulatory Submittals: Compiled and reviewed key regulatory technical filings including Batch Manufacturing Records (BMR), Annual Product Quality Reviews (APQR), and Master Validation Plans with zero critical findings.
  • Accelerated project delivery timelines by 45% through implementation of parallel testing tracks and structured, risk-based script execution methodologies, enhancing overall project efficiency.
  • Coordinated technology transfers for multi-stage product transitions, establishing standard baseline operational parameters to maintain zero manufacturing downtime and ensure compliance.
  • Supervised daily shop floor QA teams, monitored discrepancy tracking, executed rapid root-cause analyses, closed complex site change controls, and performed extensive gap analyses to ensure compliance with quality standards.
  • Adcock Ingram (Johannesburg, SA) | Global Pharmatech
  • Build and maintained strong relationships with partners and key stakeholders.
  • Fostered collaboration among cross-functional teams for project success.

Education

Postgraduate - Total Quality Management

Cambridge International Qualifications
UK
08-2026

Professional Diploma - Total Quality Management

IISDT, ACTD-USA & Indian Ministry of Corporate Affairs
08-2026

Professional Diploma - Quality Management & Six Sigma

IISDT, ACTD-USA & Indian Ministry of Corporate Affairs
08-2026

Bachelor of Science (B.Sc.) - Biochemistry

Periyar University
Tamil Nadu, India
01-2004

MBA Essentials - Healthcare Management

Athena, Acacia University
Arizona, United States

MBA Essentials - Artificial Intelligence

Athena, Acacia University
Arizona, United States

Executive Diploma - Data Analytics

Athena, Acacia University
Arizona, United States

Diploma - Total Quality Management Tools & Techniques

Athena, Acacia University
Arizona, United States

ISO 9001:2015 Quality Management System Lead Auditor -

Accredited Course

Quality Management & Quality Assurance Expert -

Accredited Executive Certification

Certified Lean Six Sigma Green Belt -

Accredited Operational Excellence Training

Skills

  • Quality assurance
  • Regulatory compliance
  • Compliance knowledge
  • Quality standards
  • Quality improvement initiatives
  • Employee development
  • Process improvement
  • Operational excellence
  • Data analysis
  • KPI reporting
  • Risk assessment
  • Technical documentation
  • Budget forecasting
  • Task management
  • Budget management
  • Budget forecasting
  • Cost management strategies
  • Cost management
  • Resource management
  • Cross-functional leadership
  • Stakeholder engagement
  • Leadership
  • Leadership capability
  • Effective communication
  • Decision-making
  • Performance assessment
  • Employee development
  • Task management
  • Time management
  • Problem-solving
  • Value stream analysis
  • Task management
  • Cost management
  • Quality standards
  • Value stream analysis
  • Compliance knowledge
  • Resource management

Custom

Visionary and accomplished Head of Quality Assurance & Quality Operations with over 20 years of pioneering leadership driving global cGMP compliance, sterility assurance, and operational excellence within the biopharmaceutical and biotechnology landscapes. Proven architect of high-capacity regulatory frameworks, famously serving on the core execution team that designed, qualified, and released the world’s largest Biosafety Level 3 (BSL-3) manufacturing facility to scale global vaccine ecosystems. Expert in directing multi-site validation lifecycles, Commissioning, Qualification & Validation (CQV), Computerized System Validation (CSV), and comprehensive contamination control strategies (CCS). Demonstrated capability leading 90+ personnel, overseeing capital asset validation exceeding n1,000+ Crores, and securing unblemished 100% audit pass rates across rigorous global bodies including the USFDA, WHO, EMA, MHRA, TGA, and PIC/S.

Languages Spoken

English
Telugu
Tamil
Kannada
Hindi
Malayalam

Timeline

Assistant General Manager Quality Operations

BBIL
09.2014 - Current

QA Validation Manager and Co-ordinator

Global Pharamatech, Adcock Ingram, Micro Labs
02.2008 - 09.2014

Postgraduate - Total Quality Management

Cambridge International Qualifications

Professional Diploma - Total Quality Management

IISDT, ACTD-USA & Indian Ministry of Corporate Affairs

Professional Diploma - Quality Management & Six Sigma

IISDT, ACTD-USA & Indian Ministry of Corporate Affairs

Bachelor of Science (B.Sc.) - Biochemistry

Periyar University

MBA Essentials - Healthcare Management

Athena, Acacia University

MBA Essentials - Artificial Intelligence

Athena, Acacia University

Executive Diploma - Data Analytics

Athena, Acacia University

Diploma - Total Quality Management Tools & Techniques

Athena, Acacia University

ISO 9001:2015 Quality Management System Lead Auditor -

Accredited Course

Quality Management & Quality Assurance Expert -

Accredited Executive Certification

Certified Lean Six Sigma Green Belt -

Accredited Operational Excellence Training
Karthi Robert