Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Hobbies and Interests
Disclaimer
Languages
Personal Information
Timeline
Generic
Karthickeyan V.

Karthickeyan V.

Chennai

Summary

Operations leader with significant experience at Schneider Electric India Pvt. Ltd., focusing on inventory management and process optimization. Achieved zero accidents in warehouse operations while enhancing overall efficiency. Proficient in SAP R/3 and fostering cross-functional collaboration to exceed production targets and uphold compliance and quality standards. Results-driven Deputy General Manager recognized for high productivity and efficient task completion. Skilled in strategic planning, operational management, and team leadership. Excel in communication, problem-solving, and decision-making, ensuring seamless operations and project success. Committed to driving organizational growth through effective management and collaboration.

Overview

18
18
years of professional experience
1
1
Certification

Work History

Deputy General Manager

Schneider Electric India Pvt. Ltd
Chennai
02.2022 - Current
  • Company Overview: Working in Schneider Electric India Pvt. Ltd (SEI) is a 100% subsidiary of Schneider Electric Industries SAS, a global specialist in energy management.
  • In charge of Warehouse and Subcontracting Operations for Two Plants.
  • Inbound and Outbound Operations day to day basis, Material inward and Outward Compliance.
  • Ontime GRN (Goods Receipt Note), Hold Invoice clearance monitoring, Incoming Invoice disputes clearance and Monitoring.
  • Maintain 100% compliance on Inventory and Compliance.
  • Plant 5S and Location accuracy as per SAP.
  • E2E material traceability and inventory accuracy with TMS (Truck Management System) and WSS (Kitting Management System - OFO Tool).
  • Inventory Control as per the Monthly forecast scheduled in MPP.
  • BOM variance analysis and rectification with stake Holders.
  • ZERO accidents compliance in Warehouse Operations.
  • Uptime of MHE's use in Warehouse for Inbound and Outbound activities.
  • Maintain a net count accuracy of 0.5% on cycle count.
  • Onboarded, trained and supervised 5 warehouse staff members with strong record of meeting schedule and performance goals.
  • Created innovative ways to simplify and modernize procedures to increase profitability. In response to feedback from the staff.
  • Kept track of monthly budgets and profit and loss reports to consistently achieve the company's financial goals.
  • Working in Schneider Electric India Pvt. Ltd (SEI) is a 100% subsidiary of Schneider Electric Industries SAS, a global specialist in energy management.
  • Developed and implemented strategies to improve operational efficiency and customer satisfaction.
  • Monitored progress against key performance indicators to evaluate effectiveness of operational activities.
  • Upheld policies, procedures and brand standards in operations.
  • Prioritized and organized tasks to efficiently accomplish service goals.

Manager

Salcomp Manufacturing India Pvt. Ltd
02.2019 - 01.2022
  • Company Overview: Worked in Salcomp Manufacturing India Private Ltd. the market leader in smartphone and tablet chargers, and our main customers include the major smartphone and tablet manufacturers, where Powering the Smart world.
  • Ensure all manufacturing operations are completed in a safe and compliant manner.
  • Lead plant manufacturing team to achieve plant production goals and objectives.
  • Ensure the maintenance and reliability of plant manufacturing equipment and machinery, Resolve production issues with plant manufacturing staff.
  • Ensure effective communication of manufacturing plan and status, Monitor and take action to achieve and exceed plant metrics.
  • Ensure the implementation of a sustainable and consistent plant management system.
  • Establish and communicate plant manufacturing goals and objectives consistent with the manufacturing business strategy.
  • Collaborate with, and serve as plant level liaison to manufacturing support organizations (QA/QC, EOS, PD, Logistics, HR, etc.).
  • Ensure the coordination and goal alignment of plant production operations with plant support functions.
  • Coach and ensure the development of plant management and staff.
  • Monitors and/or initiates the development and implementation of plant improvement projects.
  • Worked in Salcomp Manufacturing India Private Ltd. the market leader in smartphone and tablet chargers, and our main customers include the major smartphone and tablet manufacturers, where Powering the Smart world.

Manager

Schneider Electric India Pvt. Ltd
10.2011 - 02.2019
  • Company Overview: Worked in Schneider Electric India Pvt. Ltd (SEI) is a 100% subsidiary of Schneider Electric Industries SAS, a global specialist in energy management.
  • Based on the MPS Volume, analyze & derive the 3M requirement to meet the actual customer requirements.
  • Maintain weekly cycle count for A & B Class parts in terms of Value as well as Quantity.
  • Control & escalate the mismatch in terms of parts stock from vendor or the received material & close the issues then & there with close coordination with the procurement team.
  • Convert the weekly demands to daily production schedule to Finishing lines and the suppliers for listing out the priorities of the customer requirements and the plant requirements.
  • Reduced the changeovers in the production lines from 30% to 8% by simplifying the plan in a way that reduces the changeovers in production lines.
  • Ensured the shop floor WIP well under the plant requirement and reduced the inventory space in shop floor by eliminating the dead stock generation from line due to manual errors.
  • Make a regular shop floor walk by's to gather the practical issues or difficulties faced by production lines and discuss in SIM forums with the functional managers get the commitment to resolve the abnormalities to ensure smooth operations flow.
  • Proactively measuring the past trend of orders & ensuring the preparedness due to varying markets still delivering the service level on top priority.
  • Worked in Schneider Electric India Pvt. Ltd (SEI) is a 100% subsidiary of Schneider Electric Industries SAS, a global specialist in energy management.

Production Engineer

Foxconn India Private Limited
11.2007 - 09.2011
  • Company Overview: Worked in Foxconn India Private Limited, An ISO 9001:2008 Certified, World's leading EMS listed in Fortune 500 companies, is the foremost of joint design, development, Electronics Manufacturing Services (ODM, OEM) and assembly to Consumer-electronics.
  • Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
  • Distribution of workload to section leaders in order to achieve daily production target.
  • Planning day-to-day production to achieve maximum production in shop floor.
  • Prepare RCA reports for the quality shortcomings and making action plans to arrest such issues in future.
  • Analysis and generation of daily, weekly, monthly production reports.
  • Displayed proficiency in analyzing existing processes / procedures and conducting critical analysis for finding out shortcomings and suggesting improvements measures.
  • Development of operator through multi skill. By evaluating, the skill level of operators at regular intervals and find out the skill shortcomings by arranging required training.
  • Process Level III Documents, which includes (SOP, POP, Work Instructions & Records), Contributing towards Company Wide Initiatives & Business Analysis.
  • Preparing management information reports (OMR) to ensure progress in the department. Usage of 7-QC tools. Training of 3M and SPC principles.
  • Worked in Foxconn India Private Limited, An ISO 9001:2008 Certified, World's leading EMS listed in Fortune 500 companies, is the foremost of joint design, development, Electronics Manufacturing Services (ODM, OEM) and assembly to Consumer-electronics.

Education

Bachelor of Engineering - Electrical & Electronics Engineering

Anna University
Chennai, TamilNadu
05.2007

Higher School Certificate -

Tamil Nadu State Board, Alagappa Schools
Purasawalkam
05.2003

Secondary School Leaving Certificate -

Matriculation, Alagappa Schools
Purasawalkam
04.2002

Skills

Microsoft Office Suite

  • Process improvements
  • Office 365
  • Windows operating system
  • SAP R/3
  • Inventory management
  • MRP master data management
  • Cross-functional collaboration
  • Supply chain management
  • Data analysis
  • Continuous improvement

Certification

  • Acquired Hall of Fame certification by taking the additional responsibility of playing the dual responsibility of planning & Production supervision.
  • Recognized as Best performer in Process Planning, Cost Savings for Logistics container reduction activities.

Accomplishments

  • Schneider Electric India Pvt.Ltd.
  • Eliminated the generation of non-movement inventory by having a track control record in usage at incoming itself which brought major savings of 8% on packaging and goods salvaging.
  • Optimized the usage of transportation for subcon operations from 20 trips to 15 trips both volumetric as well as occupancy rate increase.
  • Increased the site storage capacity around 50 sq.m in order to accommodate surge order inventories.
  • Reduced operational Headcount from 10 to 5 with methods team on introduction of AMR for material movement.
  • Improved the inventory accuracy and Storage Location accuracy from 65% to 95%.
  • Improved the service level and downtime reduction due to material which cause line stoppages from 4% to 1.0% with Effective material planning.
  • Introduced Paperless Material Requisition Tool and Eliminated Paper based Requisition. Which inturn improved the Product traceability and Material feed efficiency.
  • Periodic Health check on MHE's, Utilities, Rack Certification and Environment.
  • Converted manual activity through RPA (Robotic Process Automation) where manual material issuance trigger has been made through SAP.
  • Maintained Logistics Efficiency and Line Efficiency above 95%.
  • Salcomp Manufacturing India Pvt.Ltd.
  • Successfully established the Factory setup for manufacturing of Assembly lines - 32 nos for Level V production process.
  • Brought major savings within short phase of product launch. Saving contribution of 20 Lakh INR within 3 months.
  • Enhanced the production capacity to meet the ontime delivery support with process optimization.
  • Optimized the Manpower usage through VSM and Lean concept's, which brought overall savings to the process without impact in Productivity & Quality.
  • Optimized Logistics cost for RM procurement from China as well FG shipping to customers on truck loading thereby ending up losses on the Product Sale.
  • Taken additional responsibilities - Production Management, Engineering and Production Planning. Proved outstanding results on all domains.
  • Eliminated customer complaints and established a satisfying response among customers on goods delivered.

Hobbies and Interests

  • Playing Chess
  • Cricket
  • Surfing Net
  • Listening Music

Disclaimer

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.

Languages

  • Tamil
  • English
  • Hindi

Personal Information

  • Passport Number: Z4930214
  • Father's Name: Vinayagam R.
  • Mother's Name: Pachaiammal V.
  • Date of Birth: 01/22/86
  • Nationality: Indian

Timeline

Deputy General Manager

Schneider Electric India Pvt. Ltd
02.2022 - Current

Manager

Salcomp Manufacturing India Pvt. Ltd
02.2019 - 01.2022

Manager

Schneider Electric India Pvt. Ltd
10.2011 - 02.2019

Production Engineer

Foxconn India Private Limited
11.2007 - 09.2011

Bachelor of Engineering - Electrical & Electronics Engineering

Anna University

Higher School Certificate -

Tamil Nadu State Board, Alagappa Schools

Secondary School Leaving Certificate -

Matriculation, Alagappa Schools
Karthickeyan V.