Karthik

Working as a Quality Manager and MR for the organization.

Handling a team size of 10 in 3 Factory Units.
Verification of day-to-day documents from Production.
Review of QC documents like inspection reports, calibration reports, lab test reports.

Approval of QA documents like work instruction, procedures, QCP, FMEA, PFD and other PPAP documents.
Hosting weekly meeting with the team for safety, quality issues and continual improvements.

Preparing Management Review Meeting Schedule and conducting Management Review Meetings.

Periodically review of all the functions, to check the effective implementation of Quality Management system.
One point contact with customer quality team.

Leading the team for the customer’s supplier development project.
Conducting audits like quality system audit (QSA), manufacturing process audit (MPA), critical-to-quality audit (CTQ-CTS) & product audits.
Coordination with customer for new product development & in customer audits.
Training the team in preparation of QA documents and problem solving
techniques.

Interviewing new candidates for filling up vacant positions in production, quality and admin departments.

Mentored and encouraged employees to strive for excellence while fostering professional growth.

Managed and archived quality documentation and participated in internal and external quality audits.

Worked in various projects as a team member and as a team lead.

Preparation of deliverables like Inspection Reports & Monthly reports for the completed inspections and distributing the same to the client on time.

Coordination with clients and supplier for any quality deviation and any design change approval.

Compilation & Maintaining documents like inspection reports and earlier stage reports and submitting the same to client for each project.

Fabrication inspection of equipments like Bucket Wheel Stacker Reclaimer, Gantry Ship Unloader, Tripper conveyor & Portal Bridge Scraper.

Review of documents like MTC, NDT reports, 3.2 certificates & other
inspection reports.

Projects:

1. Bulk Material Handling at New Mangalore Port – FLSMIDTH
2. SICAL Iron Ore Terminals, Chennai, Tamil Nadu - FLSMIDTH
3. Cielo Azul Cementos, Uruguay - FLSMIDTH
4. Palpa Cement Industries, Hetauda, Nepal - FLSMIDTH
5. Ramco Cements Limited, RR Nagar, Tamil Nadu - FLSMIDTH
6. JSW Jaigarh Retrofit, Ratnagiri - FLSMIDTH
7. BLMCL-Jalipa Mines, Barmar, Rajasthan - FLSMIDTH

Worked in various projects as a team member and as a team lead.

Preparation of deliverables like Inspection Reports & Monthly reports for the completed inspections and distributing the same to the client on time.

Fabrication inspection of equipments like Air Fin Cooled
Heat exchangers as per API 661, Pressure Vessels for offshore platforms as per ASME Section VIII Division I and Piping & Instruments for SKIDS for various projects.

Stage wise Inspection of External 3LPP Coating (Epoxy+Adhesive +Polypropylene) & Internal Flow Coating (Liquid Epoxy) for seamless & HSAW pipes as per DIN 30678 & customer specification.

Review of documents like MTC, NDT reports, 3.2 certificates & other
inspection reports.

Projects:

1. Balance Work Pipeline Replacement Project-4 (BWPRP-4) - ONGC
2. Bassien Development Project – ONGC
3. GAIL Vadodara Pipeline Replacement Project in Gujarat Region Phase I, Part B – GAIL
4. Auraiya-Thulendi-Phulpur Section of Vijaipur-Auraiya-Phulpur Pipeline Project – GAIL
5. ONGC B-127 Cluster Pipeline RTR Project – Sapura Kencana TL Offshore Sdn Bhd

Handled a team size of 5.

Review of QC documents like inspection reports, calibration reports, lab test reports.

Approval of QA documents like work instruction, procedures, QCP, FMEA, PFD and other PPAP documents.

Hosting weekly meeting with the team for quality issues and continual
improvements.

Coordination with customer for new product development & in customer
audits.

Leading the team for the customer’s supplier development project.

Marketing of ISO certifications & other quality related training programs.
Planning & forecasting monthly sales.
Generating enquiry, creating prospect & converting into order.
Regular visits & contact with clients for good relationship & smooth execution of the order.
Maintaining records of the clients and their orders.

Worked in various projects as a team member.

Preparation of deliverables like Inspection Reports & Monthly reports for the completed inspections and distributing the same to the client on time.
Coordination with clients and supplier for any quality deviation and any design change approval.

Fabrication inspection of equipments like Pressure Vessels for offshore platforms as per ASME Section VIII Division I and Piping & Instruments for SKIDS for various projects.

Stage wise (Material, Hydro test, Pneumatic test, NDT & painting) & final
inspection of various types of valves (Gate, Globe, Check & Butterfly).

Review of documents like MTC, NDT reports, 3.2 certificates & other
inspection reports.

Projects:

1. BPCL-KOCHI Project - Fabrication Inspection
2. GLNG Pipeline Project, Australia - Saipem India
3. Kuwait Oil Corporation Valves Project - Petrofac
4. GMR Power Plant Project Phase II, Rajamundri - L&T

Worked in various projects as a team member.

Preparation of deliverables like Inspection Reports for the completed inspections and distributing the same to the client on time.

Stage wise (Material, Hydro test, Pneumatic test, NDT & painting) & final
inspection of various types of valves (Gate, Globe, Check & Butterfly).

Review of documents like MTC, NDT reports, 3.2 certificates & other
inspection reports.

Projects:

1. Sterlite Power Plant Project – Sterlite, Tuticorin

2. BPCL-KOCHI Project - Fabrication Inspection

Prepared, documented and executed detailed test plans, test cases and defect reports.

Review of drawings and ensure compliance.

Inspection of Structural part of Deck.

Ensuring quality at all stages of production (raw material, in-process, assembly and final) and job is done as per required specification for a high quality finish.

Inspection of raw materials like Plates, Pipes, Channels, Beams, Angles, etc. as per standards and customer specification.

Preparation of documents like material identification report, stage inspection report, dimension report, visual inspection report and final inspection report and getting endorsed by third party inspectors.

Raw Material Inspection reporting and reviewing test certificates.

Projects:

1. MHSRP–II Offshore Platform Project - ONGC
2. MOQ Package–14 Project - Maersk Oil Qatar AS Ltd
3. MHN Offshore Platform Project - ONGC

Inspection of raw materials like Plates, Pipes, Channels, Beams, Angles, etc. as per standards and customer specification.

Preparation of documents like material identification report, stage inspection report, dimension report, visual inspection report and final inspection report and getting endorsed by third party inspectors.

Raw Material Inspection reporting and reviewing test certificates.

Inspection of Equipment’s like Chain Bucket Elevator, Belt Bucket Elevator, Deep Pan Conveyor, Silo Discharge & Rotary Kiln Shell.