Karthik Suresh

• Initial supplier approval in terms of capability & maintain rating terms of quality & delivery

• Operate receipt inspection team includes Inspection of casting, forging, Machined, bought out items and confirm release of the accepted materials to production on time & quarantined non-conformance materials and follow up supplier for the CAPA

• Verifying 100% CTQ, GD&T Measurement on both attribute & variable data • Sample verification of casting components & ensure necessary correction of pilot batch

• Raising of NCR to vendors against the nonconformance noticed in receipt stage & closure of NCR with CAPA or 8D and verify the effectiveness

• Being a CFT Task force member, Effective participation on Root cause analysis

• Ensure 100 % adherence to defined KPI & have contingency plan to mitigate the failures

• Engaged in Audits (ISO 9001 /ISO 14001 /API/OHSAS 45001 /PED /UKCA

• Reduce Rework, scraps & avoid returns and maintain overall COPQ under 0.25 %

• ITP and Project Quality Plan preparation with respect to Project Specification.

• Preparing of management of change & get approval on key changes in critical suppliers

• Implementation of lean process – Methodology of Value stream mapping /Jidoka

• Planning and execution of regular supplier audits

• Implementation of appropriate risk mitigation measurement at supplier site & monitor

• Effective process analysis using 5 Why, PFMEA,8D , RCA , 7 QC Tools , MSA , SPC

• Verification of APQP in supplier product & process qualification

• Investigate, analyze root cause in setting failures & ensure error proofing methods

• Sheet metal press shop inspection coordination with tools & die correction based on failures

• Process FMEA on pump assembly – End to end

• Presenting QRM On monthly basis, and address key issues with on time resolutions

• Preparation of RCA for the interunit complaints & product audit observation

• Preparation of SOP , Work Instruction , Procedures /Manuals with proper revision controls

• Preparation & Upload of Inspection plan in software PLM with required approvals

• Coordinate with NPD & ensure proper sign off with all backups

• Read and interpreted technical drawings, schematics, and computer-generated reports.

• Line inspection on shop floor

• Instruments handled 2D , height gauge ,& digimatic caliper , micrometers

• Handled client audits & closure of observation through CAPA.

• Maintain of 5S among shop floors.

• Worked in implementing ISO 9001 :2015 certification from 9001 :2008

• Worked in washing /Primered/Clear coated on fault or repatch