Karthikeyan Mani
Salem
Summary
Dynamic quality control professional with a proven track record at Hatsun Agro Product Ltd, excelling in process optimization and regulatory compliance. Achieved 88% efficiency while implementing HACCP protocols and enhancing operational efficiency. Skilled in SCADA systems and effective communication, driving significant improvements in product quality and safety standards.
Overview
12
12
years of professional experience
1
1
Certification
Work History
District Resource Person (DPR Preparation)
PMFME scheme in Salem District
Salem
07.2024 - Current
- Acknowledged by MSME government of Tamil Nadu for achieving top 5 status in sanctioned projects expeditiously
- Prepare Detailed Project Report with Total project cost, means of finance, profit and loss account, DSCR%, balance sheet
Senior Team Member (Officer)
Hatsun agro product ltd
Salem
11.2016 - 07.2024
- Handle the milk pasteurizer(30kl), separator(20kl), evaporator(16kl), dryer(18T), PLC automation freezer (800lt & 1200lt) and extrusion tunnel (Nanjing, tetrapak per day Unit-8000, 18000,22000).
- Reduced microbial count in buttermilk by eliminating extra joints and optimizing CIP circulations.
- Achieved required chilling temperature (≤3˚C) by switching refrigerant from chilled water to ammonia.
- Conserved condensed water for chilling butter and drinking RO water by linking boiler water tank.
- Reviewed SCADA systems and verified CIP processes while managing 200 employees in each shift and consolidating reports.
- Monitored plant status via PLC to ensure operational efficiency.
- Reported directly to Plant Manager on production metrics and operational status.
Quality Controller
Dairy classic ice cream private limited
02.2016 - 11.2016
- Achieved 88% efficiency at night shift without compromising quality.
- I meticulously planned and monitored production processes to ensure optimal resource utilization and product quality.
- Thorough conducting quality checks on finished goods to maintaining high standards of our ice cream products.
- Quality checks on finished goods analyzing through Organoleptic, chemical and microbial components to maintain high product standards.
- Reporting to production manager and Coordinating follow up with Marketing's, QA, Maintenance, Stores and Logistics.
Head of Quality Control
Saravana stores foods private limited
09.2013 - 02.2016
- Company Overview: (Jamaai icecream)
- Developed important new format of documents to respect department for implement the International organization for Standards 22000:2005.
- Audited Factory and Warehouse process manual, procedure manual, apex manual, Safety measure and hygiene practice.
- I standardized batch, analyzed product quality, and implemented HACCP protocols for all products to ensure food safety and quality control.
- (Jamaai icecream)
Education
B. Tech - Food Technology
Kongu Engineering
Erode01.2013
12th -
Government H.S.S
Salem, Tamil Nadu01.2009
10th -
St Mary's H.S.S
Salem, Tamil Nadu01.2007
Skills
- Quality control
- Regulatory compliance
- Process optimization
- SCADA systems
- Operational efficiency
- Risk assessment
- Effective communication
- HACCP implementation
Certification
- FSSC 22000 V 6.0 internal auditor
- FOSTAC – Advanced manufacturing and COVID
- Halal awareness
- Advances in baking technology
Languages
Tamil
First Language
English
Upper Intermediate (B2)
B2
Hindi
Beginner
A1
Disclaimer
I hereby declare that the information furnished above is true to the best of my knowledge & belief.
References
V.KABIL RAJ, +919790774720, Manager, Hatsun agro product ltd
Timeline
District Resource Person (DPR Preparation)
PMFME scheme in Salem District
07.2024 - Current
Senior Team Member (Officer)
Hatsun agro product ltd
11.2016 - 07.2024
Quality Controller
Dairy classic ice cream private limited
02.2016 - 11.2016
Head of Quality Control
Saravana stores foods private limited
09.2013 - 02.2016
B. Tech - Food Technology
Kongu Engineering
12th -
Government H.S.S
10th -
St Mary's H.S.S
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