Physics and AI
Karthikeyan Murugan
Engineering & Maintenance
Hosur
Summary
Results-driven maintenance & process engineer in various manufacturing industries with 18+ years of experience in increasing equipment efficiency and optimizing machine breakdown and implementing continuous improvement methods. Expertise in cost reduction, cross functional team leadership, problem solving skills, troubleshoot issues, reduce unplanned downtime, implement operational efficiency through proactive or predictive maintenance strategies and implement effective solutions through LSS & TPM methodology, Holds LSS Green Belt certification and possesses exceptional soft skills.
Overview
18
18
years of professional experience
2008
2008
years of post-secondary education
2
2
Certifications
3
3
Languages
Work History
Executive-Engineering & Maintenance
Suretex Prophylactics India Ltd
08.2018 - Current
- Optimized operational efficiency by redesigning processes, systems, and workspaces for increased productivity
- Collaborated with cross-functional teams to identify and resolve technical issues.
- Identified trends and assessed opportunities to improve processes and execution.
- Boosted team morale and productivity through implementation of comprehensive employee development program.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Enhanced operational efficiency by streamlining workflow processes across multiple departments.
- Reduced production downtime by conducting thorough root cause analyses ( RCA & FMEA )and implementing corrective actions.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
- Expertise in improving MTTR & MTBF
- Expertise in preventive and predictive maintenance to improve operational efficiency of Equipment
- Identify the energy saving projects and execute the same.
- Expertise in DMAIC methodology to increase operational efficiency in production lines.
- Expertise in initiation of CAPA & CRI & CAR and complete within the timeline.
- Developed and maintained comprehensive documentation and procedures.
- Maintain the utility sources DG, TFM, Chiller, AHU, Compressor.
- Monitor the operations of STP and ETP effectively.
- Train the individual team member to implement KAIZEN and POKA Yoke.
- Dedication & engaged to implement the TPM concepts and in parallel implementing LSS methodology
- Implemented cutting-edge technology solutions to improve data analytics, enabling more informed decision-making.
Process Engineer-Technical
Delta Tek Engineers
06.2017 - 06.2018
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Provided technical assistance to production team when issues arose.
- Expertise comprehensive knowledge of engineering concepts, procedures and practice through project timelines
- Strong understanding of electronics manufacturing processes and equipment
- Expertise in troubleshooting and problem-solving skills for mechanical and electrical systems
- Enhanced customer satisfaction with all related to the reactive power management and products
- Participated in project reviews to enable ongoing status tracking and reporting.
Technician & Digital Printing Machine Operator
HO Printing pte LTD
05.2013 - 04.2017
- Handling the electrical maintenance and breakdown with govt licensed workers
- Trained and operated a digital printing machine (HP Indico - W7200)
Junior Executive-Maintenance
Novozymes South Asia Pte Ltd
03.2012 - 04.2013
- Performing scheduled maintenance tasks on various equipment, including production machinery, utilities, and HVAC systems, as well as responding to breakdowns and malfunctions to minimize downtime.
- Co-Ordinate with stakeholders to perform all preventive maintenance programs
- Identifying opportunities to improve equipment reliability, efficiency, and safety through process optimization and implementation of best practices.
- Ensure and planning of preventive maintenance activities of Utility and production Equipment
- Expertise in ETP plant maintenance with external service provider
- Expertise in maintenance of utility equipment’s of DG Chiller and TFM with OEM
Customer Support and Process Engineer-Technical
Process Technique Electronics Pvt Ltd
09.2010 - 02.2012
- Travel to customer locations to conduct onsite training and troubleshooting sessions
- Respond quickly to complaints, mail and calls from customers and resolve the issues
- Maintained detailed record of daily customer feedback and solutions
- Resolve the APFC related issue and escalating critical about reactive power products and provide effective solutions
Electrical Maintenance Supervisor
Vaaya workplace Solutions
08.2009 - 08.2010
- Planning and execute the PPM activities of UPS and DG and Other Utilities
- Maintain the Cool room & Server room temp and operate & maintain the Chiller units
Electrician
Vasuki Power Systems
08.2007 - 07.2009
- Maintain the DG sets rating up to 1500kva
- Maintain the UPS Rating up to 250kva
- Maintain the TFM rating up to 1500kva
- Maintain the Chiller rating up to 144 TR
- Engage with AMC vendor for scheduled activities and PPM
- Preparation and maintain the Legal Documents (B-Form. License, Billing)
Education
Diploma - Electrical and Electronics Engg
Ramu Seetha polytechnic College, Ltd
Karia Patti, Tamil NaduHigher Secondary - undefined
St. Arulanandar Hr. Sec. School
Oriyur, Tamil NaduSkills
Process Optimization
Continuous Improvement
Cross Functional Collaboration
Lean Manufacturing-Green Belt
Reliability Engineering
Soft Skills
Team leadership
Complex Problem-solving
Cost reduction
Goal setting
Certification
LEAN SIX SIGMA GREEN BELT CERTIFICATION S P Jain School of global Management 2021-07
Interests
Accomplishments
- Documented and resolved repeated downtime which led to operational efficiency.
- Supervised team of 18 staff members.
- Collaborated with team of 50 no's in the development of new line installation.
- Achieved downtime reduction over 5 % by completing spares life management with accuracy and efficiency.
- Achieved equipment efficiency to 98% through effectively helping with implementing continuous improvement tools ( RCA ,LSS,TPM ,DMAIC)
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Languages
English
Upper intermediate (B2)
Tamil
Advanced (C1)
Kannada
Upper intermediate (B2)
Timeline
Executive-Engineering & Maintenance
Suretex Prophylactics India Ltd
08.2018 - Current
Process Engineer-Technical
Delta Tek Engineers
06.2017 - 06.2018
Technician & Digital Printing Machine Operator
HO Printing pte LTD
05.2013 - 04.2017
Junior Executive-Maintenance
Novozymes South Asia Pte Ltd
03.2012 - 04.2013
Customer Support and Process Engineer-Technical
Process Technique Electronics Pvt Ltd
09.2010 - 02.2012
Electrical Maintenance Supervisor
Vaaya workplace Solutions
08.2009 - 08.2010
Electrician
Vasuki Power Systems
08.2007 - 07.2009
Higher Secondary - undefined
St. Arulanandar Hr. Sec. School
Diploma - Electrical and Electronics Engg
Ramu Seetha polytechnic College, Ltd