KARTHIKEYAN C

To implement innovative and technical Design skills and improve my career as well as willing to be a part in growth of the organization end with become a Reputed Management Representative in the same Organization.

• Yuken Comprehensive Hydraulic Course
• Auto desk inverter
• Ansys
• MS XL , Word and Power Point with AI Tools

In House Automation Design and Commissioning Job Profile :

⮚ SPM Concept Design & 3D in Auto Desk Inventor And DAP Approval.

⮚ Negotiation with Vendors to Release PO and Material Followup for Fab & Std Parts.

⮚ Cycle time  and Machine Qualification chart preparation.

⮚ SPM & Testing and Commissioning of SPM.

⮚ DFMEA,POC, Cycle Time & Risk assessment for Concept proving.

⮚ Planning and Execution with Assembly and Testing Macro and Micro plan.

⮚ Problem solving tools - 5 Why Analysis, 4M1T, and 7 QC Tools

⮚ Train the Team Members on Shop Floor 5S, Assembly procedure, Functional report and Technical Topics.

⮚ Conduct Lesson Learnt Session to the Team to improve Cross Learning and Best Practice among the Team.

Planned Maintenance Job Profile:

⮚ Experience on SPM, Hydraulics, Pneumatics, Jigs, Fixture, conveyors, Gearbox, Belt drives, chain drives, coupling drives, Blowers, dust collectors, and CNC Machine, Die casting machines.

⮚ Preparing MIS Reports & Handling IATF Documentation.

⮚ Utility maintenance line DG, Compressor, Cooling tower, Air cooler, etc.,

⮚ Implementation of Kaizen to achieve MTTR & MTBF, Energy Saving, improve Safety, Cost Saving towards improve on PQCDSM

⮚ Worked along with TPM Planned maintenance as Vice Chairmen of PM Piller.

⮚ Critical Spare maintenance, R&M control and inventory control by arriving

⮚ Reactive approach by 5 WHY Analysis and 4M 1T & proactive approach (TBM & CBM).

⮚ Maintaining 5S in Allocated area in Premises.

⮚ Project Capex approval and Execution of the projects.

⮚ Zero Break down approach through TPM.

⮚ Following and implementing Best Practice among the Units.

⮚ Responsible for lead the Maintenance and Automation projects.

⮚ Trouble shooting Electrical, PLC, sensors, and circuits.

IN TITAN: ( Engineering & Automation )

• Schneider MPCB Thermal Magnetic Assembly Line Fully Automatic machine
• Front Wiper Motor Assembly Line Concept proving
• Four-wheeler Heater core with AC Blower assembly Line
• BMW Engine Assembly Line

IN CUM- Murugappa: ( Projects cum Engineering )

• 200T press Auto Dust collection: To improve MTBF, Yield improvement System and cost saving 25000Rs/shift
• Grinding wheel insert Bush assembly Machine: for Improve COPQ

IN SMIL: ( Projects cum Maintenance )

• Catalyst de-stuffing Machine: For improve COPQ of catalyst rejection and cycle time improvement.
• Auto Flange welding machine: Design and manufacturing of machine.
• TGDI Welding jig design: For avoiding outsource

IN TAFE-PSD: ( In House Automation cum Maintenance )

• Gang shear Testing machine Design and Execution
• Lug crimping machine Design and Execution
• Separator Cutting machine Design and Execution
• Lead Acid Manufacturing Line Design and Execution.