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Kasinathan Sivaraj
Welding Process Engineer
Chennai
Summary
Chennai/Tamil Nadu/India “Seeking a challenging and responsible position in the field where I can execute my skills and effort successfully for mutual benefit” Diploma in Mechanical | Consummate Professional with 16 years of experience in Body shop (Spot and MIG welding) of Car, Heavy and Medium commercial vehicles. Skilled Production, Manufacturing Quality, Production Management, Process Planning, and control Training Undergone 7 QC Tools 7+1 types of wastes Implementation of Poke - Yoke / Kaizen Time Management Integrity at Work Business etiquettes 8D methodology Renault Nissan Automotive India Pvt. Ltd Engineer (2012 – Present) Area of competencies Experience in working culture of Lean manufacturing System Trained in Various department like Production, Manufacturing Quality Experience in Weld Integrity and Process Engineering Familiar with Product Analysis and trouble shooting Skill Profile Experience in Shop Floor Management Expertise in Spot welding Product & Process – Robot & Manual guns Have a very good Knowledge on MIG welding, Stud welding, Nut welding and Hemming process Expert in Ultrasonic to check the defective spot welding (Holding certificate) Knowledge in Quality tools Team Management Skills Effective in improving Production, improving Quality, and reducing cost Identify potential candidate and guide him for next level. Exposure to Modern Manufacturing concepts like KAIZEN, JIT, TPM etc. Familiar with all systems like TS 16949 & FMEA techniques and problem- solving Techniques Basic Knowledge about welding robots Confidential C ACHIEVEMENTS Certified Global Weld Master by Japan NISSAN MOTOR LIMITED Given by Joining Group. Certified Ultrasound as LEVEL-II by Japan NISSAN MOTOR LIMITED Given by Joining Group. Attended WELD MAN REGIONAL Implemented ONE MONITORING PLAN for effective weld quality check as per NEM.
Overview
16
16
years of professional experience
7
7
years of post-secondary education
2
2
Certifications
2
2
Languages
Work History
Weld Process Engineer
Renault Nissan Automotive India Pvt Ltd
Chennai
2012.02 - Current
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Collaborated with technologists to address operating issues and support rapid recovery.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Provided technical assistance to production team when issues arose.
- Interfaced with area teams to verify application of technical details.
Production Associate
Ford India Pvt Ltd
Chennai
2007.10 - 2012.02
- DPHU reduction activity carried out for customer concern reduction
- Body Accuracy improvement by understanding Body
- Geometrical Co-ordinates variation with Engineering and
- Production team
- Validate & Monitor the Counter Measure effectiveness for weld failures
- Understanding and analysis about UCF data, Analysis about UG, PG measurement Data variation based on
- Final line Quality concerns
- Control the inline DPU thru inline check man in all body shop zones
- Leader for KWID/TRIBER/MAGNITE/KIGER project related to new PSW & RSW programming and installation
- Completed “WELD MASTER TRAINING”-in “NISSAN MOTORS LTD JAPAN” and received certification as “WELD MASTER”
- Implementing Hem Quality confirmation check in
- Metal inspecting area to prevent the defect outflow to customer end
- Implementing New inspection methods in BIW Metal line inspection area for Check man easy operations
- Vehicle Production (BIW) - Body Shop
- Role, : Weld Integrity & Process Quality
- PERSONALPARTICULARS
- Father’s name : S
- Kasinathan
- Date of Birth : 25.05.1986
- Nationality : Indian
- Gender : Male
- Marital Status : Married
- Languages Known : English, Tamil
- Passport : W5829011
- Roles and Responsibility in Renault Nissan
- Giving proper training to members for surface quality concerns with grade (V1, V2, V3) and different class (A, B, C)
- New Body/model weld-built fixture readiness through stage 1 & stage 2 process
- Conduct the QRQC Meeting in daily basis and collect the counter measure (Carry back sheet, Pareto chart) from all zones
- Involve in QRQE meeting with engineering and IHQA team to solve the dimension related concerns
- Defect drive back to the zone through CRCR & follow up for effective counter measures with target date
- Drive the Incoming defects from Press shop, supplier parts
- Active member in periodic validation of Process FMEA & Control plan with other stakeholders
- Validate & Monitor the Counter Measure effectiveness through 8D
- Principles
- Control items monitor to achieve KPI through Body shop KPI board
- Monitoring the Body quality systems and ensuring the permanent counter measure for achieving the S-AVES, BODY OFFVES, OK VES
- Encourage and involve Team members for more contribution of Kaizen and
- Reward the top and best Kaizen
- Performing root cause identification, corrective action implementation for any problem related to 4M (Man, Machine, and Method & Material)
- Implementing error Proofing (POKA-YOKE) by effective study
- Modify & Update the SOS as per plan & requirement
- Involving the GK (Genba Kanri) and list up previous NG points and close this with in target date
- Updating all GK things as per plan (Job observation, Control item,5s audit, safety audit, Body offves, ok ves score, CRCR status)
- Involving with Paint shop, Final line Quality in charges to control defect outflow and Defect origin analysis
- Monitoring Check man defect outflow and proper training based on QA standards
- Process audit report preparation, Sensor Audit report preparation and counter measure follow up in specified target dates
- Roles and Responsibility in Ford
- Monitor achievement of production in Bodysides RH
- Monitor Surface body quality at Buyoff, Metal finish and Paint shop
- Achievement of OEE related to Bodysides-RH and implement actions for not achieving areas
- Spot welding quality monitoring by complete body teardown
- Monitoring rear end tail lamp concerns at Metal finish and TCF
- Study & analysis of Geometry reports from CMM & take the necessary corrective actions for achieving body accuracy
- Involving in Cross Functional Team activities – Preparing FMEA, Control Plan, and Inspection Standards
- Conducting Daily Review Meeting with Shift leaders, Team members –
- Understanding the gaps through possible factors and taking the corrective action for the same
- Involve in Quality meeting with Fixture integrity and Supporting team to solve the dimension related concerns
- Monitor quality team monthly performance (KPI) & prepare action plan.
- Supported current production needs by moving items between equipment, conveyors, and staging areas.
- Inspected final products to assess compliance with quality standards and established tolerances.
- Organized work to meet demanding production goals.
- Supported production needs by performing routine tasks using standard procedures and equipment.
- Maintained machinery to prevent overloads and avoid malfunctions.
Education
Diploma - Mechanical Engg
Pattukkottai Polytechnic College
Directorate of Technical Education
2004.01 - 2007.04
B.E - Mechanical Engineering
Delhi Institute of Business Management - DIBMT
2018.01 - 2021.04
Skills
Assembly and production
Accomplishments
- Supervised team of 45 Production technicians and 6 staff members.
Additional Information
Weld Master Certified from NML Japan.
Ultrasonic Level 2 certified by NML Japan.
Certification
Weld Master Certified by NML BS0 Japan
Interests
Timeline
B.E - Mechanical Engineering
Delhi Institute of Business Management - DIBMT
2018.01 - 2021.04
Weld Master Certified by NML BS0 Japan
2017-04
Ultrasonic Level 2 certified by NML BS1 Japan
2015-10
Weld Process Engineer
Renault Nissan Automotive India Pvt Ltd
2012.02 - Current
Production Associate
Ford India Pvt Ltd
2007.10 - 2012.02
Diploma - Mechanical Engg
Pattukkottai Polytechnic College
Directorate of Technical Education
2004.01 - 2007.04
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