KESAVAN M
Salem
Summary
Dynamic production leader with extensive experience at ATC LTD, excelling in production planning and quality control. Proven track record in enhancing operational efficiency and reducing defects through data analysis and team leadership. Skilled in SAP and committed to continuous improvement, driving results in high-pressure environments.
Overview
12
12
years of professional experience
Work History
Shift manager at secondary manufacturing
ATC LTD (ITC LTD)
Hosur
10.2019 - Current
- Directed operations on production floor, overseeing cigarette making and packing lines to ensure seamless workflow.
- Managed 100 personnel across shifts to maintain workflow efficiency and high output.
- Monitored production progress, adjusting schedules to mitigate delays and resolve bottlenecks.
- Developed and implemented production schedules to optimize alignment with demand forecasts and capacity planning.
- Established and enforced quality control standards in compliance with regulatory policies.
- Conducted regular quality inspections, implementing corrective actions to uphold product integrity.
- Collaborated with maintenance teams to proactively reduce downtime and increase equipment availability.
Production Officer
MRF LTD
06.2018 - 10.2019
- Planned production schedules and allocated manpower to meet production targets.
- Implemented corrective and preventive actions to resolve quality issues and enhance product standards.
- Strived for zero-defect processes through continuous improvement.
- Utilized FMEA, TQM, and TPM methodologies to enhance operational performance.
- Followed FIFO procedures to optimize inventory management.
- Input data into SAP for accurate tracking.
- Maintained a clean and organized workspace using 5S principles.
- Provided suggestions for process improvements that aligned with organizational goals.
Production Officer
ASIAN PAINTS Ltd.
03.2017 - 05.2018
- Oversaw and maintained Siemens DCS and ABB MES systems for operational efficiency.
- Updated and monitored master recipes for products, ensuring production consistency and quality standards.
- Optimized automation systems through logical improvements, enhancing performance.
- Analyzed root causes of issues to achieve right first time (RFT) batch production, minimizing rework and enhancing reliability.
- Reduced equipment breakdowns by implementing preventive maintenance strategies.
- Maintained quality records and complied with permit procedures, supporting regulatory adherence and operational integrity.
Team member (Production)
SAINT GOBAIN GLASS INDIA
07.2014 - 03.2017
- Planned, controlled, and monitored production processes for optimal efficiency.
- Allocated manpower to align with production demands, ensuring timely completion of tasks.
- Improved production processes, enhancing output quality and reducing defects.
- Maintained accurate records of production activities for reporting purposes.
- Addressed quality issues through corrective and preventive measures.
- Strived for zero-defect production by implementing rigorous quality standards.
- Identified safety hazards and monitored trends to ensure a safe work environment.
- Prepared job cards for material receiving, streamlining operations and facilitating efficient workflow.
Education
B.Tech - Engineering Technology
Birla Institute of Technology And Science
Pilani05-2027
D.M.E - State Board of Technical Education
Thiagarajar Polytechnic College
Salem12-2014
SSLC - State Board
Vaidheeswara Higher Secondary School
Mettur12-2011
Skills
- Production planning and quality control
- Team leadership and process improvement
- Data analysis and time management
- Problem solving and cost reduction
- Waste reduction and manpower management
- SAP proficiency and MS Office
- Inventory management
Languages
English
Proficient (C2)
C2
Tamil
Native
Native
Hindi
Beginner (A1)
A1
Kannada
Intermediate (B1)
B1
Accomplishments
- Fabric Scrap reduction Approximately 5%
- Eliminating FIFO violation by introducing Barcode system
- Reduced production downtime by installing a dial gauge on the tobacco transfer pipeline.
- Tobacco utilization improved by suggesting the installation of an online tobacco recovery machine.
References
Rishab Garg, Operations Manager, ATC Ltd (ITC LTD), Hosur, Tamil Nadu, 635126, 9262897752
Disclaimer
I, KESAVAN M hereby confirm that the information provided above is true to the best of my knowledge.
Timeline
Shift manager at secondary manufacturing
ATC LTD (ITC LTD)
10.2019 - Current
Production Officer
MRF LTD
06.2018 - 10.2019
Production Officer
ASIAN PAINTS Ltd.
03.2017 - 05.2018
Team member (Production)
SAINT GOBAIN GLASS INDIA
07.2014 - 03.2017
B.Tech - Engineering Technology
Birla Institute of Technology And Science
D.M.E - State Board of Technical Education
Thiagarajar Polytechnic College
SSLC - State Board
Vaidheeswara Higher Secondary School