KESVA SAIKUMAR S.V

• Troubleshooting Expertise:
• Knowledge of industrial instrumentation and process measurement.
• Understanding of pressure, temperature, flow, and level measurement principles.
• Familiar with instrument types such as RTD, thermocouples, pressure transmitters, flow transmitters, and level transmitters.
• Knowledge of calibration concepts and calibration procedures.
• Able to interpret P&ID (Piping and Instrumentation Diagram) and instrument loop diagrams.
• Experienced in dealing with level transmitters (ultrasonic and radar type) & handling of flowmeters(mass, magnetic, vortex type).
• Knowledge of control valves, solenoid valves, and positioners.
• Familiar with process switches (pressure, level, temperature, and flow switches).
• Experienced in troubleshooting of PLC-based (siemens S7 200 , S7 1200 , S7 1500 ).
• Hands-on experience with Siemens SINAMICS drive systems:
  - SINAMICS G120D/G115D for conveyor automation and packaging lines
  - SINAMICS V20 & G120C for general machinery and transport systems
  - SINAMICS S200/S210 servo drives for precision motion in packaging machines
  - Integration with SIMOTICS motors and PROFINET/EtherNet/IP communication.

Hands on experience in :

• Photoelectric & proximity sensors for product detection, counting, and conveyor positioning
• Limit switches, encoders, and load cells for motion feedback, weight monitoring, and quality control
• Design and troubleshooting of control circuits including relay logic, motor starters, contactors, and overload relays
• Integration of PLC-based safety and interlock systems (Emergency Stop, Safe Torque Off, sensor calibration, and wiring standards)

Downtime Reduction:

• Spearheaded the planning and execution of scheduled preventive maintenance activities, minimizing downtime and extending the lifespan of critical machinery and equipment.

Maintenance and Repair Proficiency:

• Adept at performing regular maintenance routines and executing prompt repairs on STV equipment, conveyor lines, packing machines, and pick & place robotics to ensure continuous and efficient operation.
• Continuous Improvement Initiatives:
• Spearheaded continuous improvement initiatives, identifying opportunities to enhance the reliability and efficiency of automated devices, resulting in increased productivity and reduced downtime.
• Demonstrated a commitment to safety by ensuring compliance with industry standards and implementing safety protocols during breakdown interventions in STV, conveyor lines, packing machines, and pick & place robotics.

Documentation and Reporting

• Maintained detailed records of breakdowns, repairs, and preventive measures, providing valuable insights for future reference and contributing to data-driven decision-making in the maintenance and operation of automated devices.

• Conveyor Integration Expert:
• Specialized in the integration and maintenance of printing technologies on conveyor systems, optimizing printing processes to seamlessly align with FMCG packaging requirements.
• Preventive Maintenance:
• Implemented comprehensive preventive maintenance programs for printing machines, emphasizing proactive strategies to enhance reliability, reduce wear, and extend the lifespan of equipment in FMCG environments.
• Customer-Focused Service Delivery:
• Delivered exceptional customer service by responding promptly to service calls, conducting thorough assessments, and providing effective solutions to ensure uninterrupted printing operations in the FMCG sector.

• Extensive experience in servicing and maintaining bottle Serac packing machines, optimizing their performance to meet production demands and quality standards.
• Collaborated with cross-functional teams to address breakdowns comprehensively, fostering a team-oriented approach to solving issues and ensuring the smooth operation of packaging systems.
• Demonstrated proficiency in handling breakdowns in diverse packaging machines, including Shubam and Bosch multi-track and single-track systems, liquid packing machines, sachet packing machines, bottle Serac packing machines, as well as equipment such as conveyor lines, checkweighers, case sealer, and case erectors.