KINGSTON ST

Production and Operations Leadership:

• Lead end-to-end production operations for extrusion and Bubble Guard sheet manufacturing, ensuring the achievement of daily, weekly, and monthly targets.
• Plan, schedule, and execute production activities to maximize machine utilization and meet customer delivery timelines.
• Drive cost control by optimizing material usage, reducing waste, and improving energy efficiency.

Process Improvement and Systems:

• Implemented Lean Manufacturing, TPM, and Six Sigma practices to enhance efficiency and reduce downtime.
• Improved Overall Equipment Effectiveness (OEE) by analyzing bottlenecks and introducing process improvements.
• Utilize SAP for production planning, inventory tracking, and performance monitoring.

Quality and Rejection Control:

• Ensured strict compliance with ISO/QA standards and customer requirements.
• Reduced rejections and rework through root cause analysis and corrective actions.
• Standardized operating procedures (SOPs) and trained teams for consistent quality output.

Team Leadership and Development:

• Manage and guide shift engineers, supervisors, and operators to achieve departmental KPIs.
• Conduct regular training on machine operation, troubleshooting, and safety practices.
• Built a culture of accountability, teamwork, and continuous improvement.
• Reporting and Data Analysis
• Monitor key metrics: OEE, yield, cycle time, and rejection %.
• Prepare and present MIS reports to senior management for decision-making.
• Use data analytics to identify trends and drive long-term improvements.
• Oversaw daily production operations to ensure smooth workflow management.
• Analyzed production processes to identify areas for improvement.
• Trained new employees on proper use of equipment, safety procedures, and job functions.

Production and Operations:

• Led overall production operations of extrusion lines during the shift, ensuring the achievement of the production plan within set quality and cost parameters.
• Optimized machine settings and material utilization to improve yield and reduce waste.
  Coordinated with planning, maintenance, and quality teams for smooth shift operations.

Process Improvement:

• Identified bottlenecks in production and implemented process modifications to increase OEE and productivity.
• Supported new product trials, machine upgrades, and process standardization.
• Contributed to Lean Manufacturing and TPM initiatives (Kaizen, 5S, and Autonomous Maintenance).

Quality Assurance:

• Monitored process control parameters to ensure compliance with ISO and customer specifications.
• Analyzed rejection trends and implemented corrective and preventive actions (CAPA).
  Ensured in-process quality checks were followed by operators.
• Reporting and Documentation: Maintained daily shift performance reports (production, downtime, rejections, and manpower utilization).
• Safety & Compliance: Enforced workplace safety rules and PPE compliance to maintain a zero-accident record.
• Conducted safety toolbox talks and regular shift audits.
• Ensured compliance with company policies, statutory regulations, and audits.

• Managed daily production activities to achieve targeted output during assigned shifts.
• Monitored extrusion parameters including temperature, pressure, and RPM for consistent quality.
• Optimized utilization of manpower, machinery, and materials across operations.
  Coordinated with maintenance teams to resolve machine breakdowns promptly, minimizing downtime.
• Conducted in-process inspections to ensure compliance with product specifications.
  Reduced rejection and rework rates by identifying and correcting process deviations immediately.
• Implemented standard operating procedures (SOPs) while maintaining ISO documentation.

Reporting and Documentation: Prepared daily production reports (shift-wise output, rejection, downtime, and OEE).

Reported major breakdowns, quality issues, and material shortages to higher management.
Ensured SAP/ERP entries for production and material consumption.

• Operated extruder machines to produce high-quality plastic products for diverse applications.
• Monitored and adjusted machine settings to ensure product consistency.
• Conducted regular maintenance on equipment for optimal performance and safety.
• Collaborated with team members to troubleshoot issues, minimizing downtime.
• Inspected finished products for defects, upholding quality standards.
• Documented production data and machine performance for accurate record-keeping.
• Maintain production logs and records for quality control.
• Troubleshoot malfunctions in machinery when necessary.