Kovvuri Sai Butchi Reddy
Quality assurance Engineer
Singapore
Summary
Mechanical Reliability & Quality Engineer with strong expertise in rotating and static equipment maintenance, condition monitoring, and equipment diagnostics. Proven ability to lead preventive maintenance, root cause failure analysis (RCFA), and turnaround planning in industrial and manufacturing environments. Experienced with SAP PM, CMMS, and regulatory compliance (ISO, OSHA, FDA). Adept at improving asset integrity, reducing downtime, and supporting long-term equipment reliability strategies.
Overview
5
5
years of professional experience
6
6
years of post-secondary education
7
7
Certifications
Work History
Mechanical Reliability & Quality Engineer
V V Engineering Pte Ltd
06.2025 - Current
- Provide mechanical reliability support for industrial sites across Jurong and Tuas.
- Conduct RCFA and implement corrective actions for recurring failures in rotating/static equipment.
- Plan and execute preventive maintenance, shutdowns, and turnaround activities.
- Perform condition monitoring using vibration analysis, thermal imaging, and oil analysis.
- Use SAP PM and CMMS to manage equipment history, PM schedules, and work orders.
- Collaborate with site teams to enhance equipment uptime and drive reliability-centered maintenance.
- Train technicians on maintenance best practices, fault diagnosis, and safety protocols.
- Support long-term asset performance strategies by identifying reliability risks and proposing improvements.
- Act as a technical focal point for rotating equipment during critical inspections and overhauls.
Process Manufacturing Engineer
Abbott Laboratories
01.2024 - 04.2025
- Led comprehensive root cause analyses on mechanical and process failures, resolving design and quality issues to improve equipment uptime and reliability.
- Drove Lean Six Sigma-based process improvements that reduced operational waste and cycle time across assembly lines.
- Developed and implemented IQ, QQ, and PQ protocols for new mechanical and production equipment, ensuring full regulatory compliance.
- Conducted Failure Mode and Effect Analysis (FMEA) to assess equipment and process risks, and implemented risk mitigation strategies.
- Managed CAPA programs by investigating root causes and executing preventive/corrective actions for recurring deviations.
- Ensured ongoing compliance with ISO 13485, ISO 14971, and FDA standards through internal audits and documentation control.
- Utilized statistical tools (JMP, Minitab) for trend analysis and control charting to improve process predictability and reduce defects.
- Standardized and optimized mechanical assembly processes for new product introductions, enabling smoother scale-up and reduced rework.
- Mentored and trained technicians and operators on equipment troubleshooting, quality procedures, and process control methods, building a continuous improvement culture.
Manufacturing/Industrial Engineering Intern
Honda Auto
12.2020 - 03.2021
- Assisted in designing line layouts and optimizing production flow for new models.
- Performed time-motion studies and improved workstation ergonomics to reduce cycle times.
- Conducted root cause analysis on equipment failures and proposed corrective actions.
- Developed SOPs for assembly operations and preventive maintenance.
- Supported implementation of SPC techniques for quality control and defect tracking.
- Participated in Kaizen and 5S initiatives to improve shop floor efficiency and cleanliness.
- Assisted in preventive maintenance planning by documenting equipment history, identifying frequent failure points, and proposing reliability improvements.
Education
Master of Science - Engineering Management
Trine University
06.2022 - 12.2023
Bachelor of Science - Mechanical Engineering
VELS University
05.2017 - 06.2021
Skills
- Root Cause & Failure Analysis (RCFA, FMEA)
- Rotating & Static Equipment Reliability
- Condition Monitoring & Predictive Maintenance
- Turnaround (TA) & Shutdown Planning
- Maintenance Strategy & Execution
- SAP PM & CMMS Work Order Management
Certification
PMI Authorized Project Management Professional (PMP)
Software Proficiency
- CMMS & ERP: SAP PM, Maximo
- Design Tools: AutoCAD, Navisworks
- Statistical & DOE Tools: JMP, Minitab, Design Expert
- Office Tools: Microsoft Excel, Word, PowerPoint, Visio
Additional Information
- Valid S Pass Holder; eligible to work in Singapore
- References available upon request
Timeline
Mechanical Reliability & Quality Engineer
V V Engineering Pte Ltd
06.2025 - Current
Process Manufacturing Engineer
Abbott Laboratories
01.2024 - 04.2025
Master of Science - Engineering Management
Trine University
06.2022 - 12.2023
Manufacturing/Industrial Engineering Intern
Honda Auto
12.2020 - 03.2021
Bachelor of Science - Mechanical Engineering
VELS University
05.2017 - 06.2021
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