Proven Maintenance Leader with 19+ years in industrial upkeep, adept in TPM, energy efficiency, and mastering electro-mechanical systems. Committed to enhancing plant reliability and safety, eager to bring expertise to your team.
Overview
18
18
years of professional experience
Work History
Assistant Manager - Maintenance & Safety
Trichy Metals and Alloys Pvt Ltd.
Tiruchirappalli
05.2023 - 01.2025
Orchestrated comprehensive preventive maintenance strategies for mechanical, electrical, and facility systems, ensuring seamless operational continuity.
Oversaw HT structures, transformers, DG sets, and MV panels; collaborated effectively with TNEB to ensure regulatory compliance.
Engineered SOPs to enhance fuel efficiency and promote safe furnace operations.
Key projects included the installation of a 3-ton jib crane, an alloy conveyor system, and a chips washer; spearheaded electrical defect rectification and layout redesign.
Head - Maintenance
Velmurugan Heavy Engineering Pvt Ltd.
Tiruchirappalli
11.2022 - 05.2023
Directed strategic maintenance operations; implemented AM & PM systems that significantly reduced downtime.
Managed spares inventory, vendor relations, and energy systems optimization.
Successfully installed a 97.2 kWp solar plant; upgraded 30T EOT cranes to 40T capacity; innovatively designed a 125T welding rotator in-house.
Senior Engineer - Maintenance
Acoustics India Pvt Ltd.
Tiruchirappalli
07.2020 - 11.2022
Led maintenance initiatives within IMS5 (QMS, EMS, OHSAS, EnMS, ISMS), enhancing system efficiency.
Conducted rigorous RCA and 5-Why analysis; drove optimization of TPM and Kaizen activities.
Facilitated ISO audits and spearheaded energy-saving measures, resulting in reduced operational costs.
Senior Executive - Maintenance & Asset Management
Eversendai Constructions (M) SDN BHD
12.2017 - 09.2019
Administered comprehensive maintenance and servicing protocols for assets at sites across Malaysia.
Ensured operational integrity of cranes, forklifts, welding, and CNC machines under stringent QMS/EMS/HSE policies.
Standardized preventive maintenance and asset tracking systems, achieving a notable reduction in equipment breakdowns.
Junior Executive - Maintenance
Cethar Ltd.
Tiruchirappalli
12.2006 - 11.2017
Executed precise repairs and calibrations of machinery and plant equipment, ensuring optimal functionality.
Maintained automobiles, cranes, gas plants, and welding equipment with a focus on reliability and performance.
Developed QMS and OHSAS documentation within ERP system, enhancing compliance and operational efficiency.
Education
Diploma - Electrical and Electronics Engineering
Anna University
Tiruchirappalli
04.2005
HSE -
Khajamian Higher Secondary School
Tiruchirappalli
04.2002
SSLC -
Khajamian Higher Secondary School
Tiruchirappalli
04.2000
Skills
Preventive & Predictive Maintenance
Power Distribution
Energy Management
Total Productive Maintenance (TPM)
Lean Manufacturing
Erection & Commissioning
Calibration
Root Cause Analysis
Failure Mode and Effects Analysis (FMEA)
Mean Time Between Failures (MTBF)
Mean Time To Repair (MTTR)
Team Leadership
Health, Safety, and Environment (HSE) Compliance
Project Planning & Execution
Power Generation & Distribution
Maintenance Engineering
Project Execution
Continuous Improvement
Integrated Management Systems
Operating Systems
Design Tools
Office Tools
Technical Equipment
Maintenance Metric
Poka Yoke
Areas Of Expertise
Power Generation & Distribution, Maintained HT/LT systems, transformers, DG sets, and panels, ensuring optimal performance.
Maintenance Engineering, Executed predictive, preventive, and breakdown maintenance for electrical, mechanical, pneumatic, and hydraulic systems.
Energy Management, Conducted energy audits and ensured ISO 50001 compliance for cost-efficient operations.
Project Execution, Led erection and commissioning of plant machinery, solar systems, and utilities.
Continuous Improvement, Implemented Lean, Kaizen, TPM, 5S, and RCA methodologies to drive process enhancements.
Integrated Management Systems, Possess in-depth knowledge of QMS, EMS, OHSMS, EnMS, and ISMS.