Summary
Overview
Work History
Education
Skills
Accomplishments
Technical Competency
Safety Training
Personal Information
Disclaimer
Timeline
Generic
KRISHAN SINGH

KRISHAN SINGH

PRODUCTION MANAGER

Summary

Results-driven professional with 13+ years of experience in Kiln Operation and Production management. Skilled in lime calcinations and production operations, with expertise in managing 300 TPD and 600 TPD Lime Kilns (Gas-based vertical Twin-D-Shaft and RD shaft) as well as a 400 TPD Lime Grinding Unit. Contributed to the operations of JSW Steel Limited as a Jr. Engineer - Production and Quality, ensuring maximum operational availability through preventive, planned, and predictive maintenance practices. Upholds safety, environmental, and health standards. Proficient in commissioning activities for Lime kiln CIM TD-5 and experienced in shutdown and breakdown maintenance of mechanical equipment such as FX-6 and TD-5. Seeks opportunities to contribute to a forward-thinking firm that values new ideas and methodologies for continuous improvement and professional growth.

Overview

13
13
years of professional experience
2
2
Languages

Work History

Process Manager

Aglow Chemicals Private LTD.
11.2023 - Current
  • I am working as Operation In-charge(Designation-Manager) in new project of Lime kiln (FX-6Model300
  • 1 TPD Kiln) in Aglow chemical Pvt
  • Ltd., Khimsar, Rajasthan
  • Handling the G-shift manpower and shift manpower
  • Attend a morning meeting with the production team to discuss the day's objectives, address any concerns, and provide guidance
  • Manage daily production operations, including planning, scheduling, and supervising production staff
  • Coordinate maintenance activities to ensure that equipment is properly maintained
  • Analyze production data to identify trends, opportunities for improvement, and areas for cost reduction
  • Set the best parameter in process for achievement Quality and production
  • Develop and implement process improvements to increase efficiency, reduce waste, and improve product quality
  • Lead cross-functional teams, including production, quality, and maintenance, to achieve production goals and resolve operational issues
  • Minor and major modifications in the existing equipment for production capacity enhancement and safe working conditions
  • Troubleshoot production issues, such as equipment malfunctions or quality control problems
  • Manage inventory levels to ensure that all necessary materials are available
  • Directed employees and related programs to maximize team productivity and facility output.
  • Streamlined supply chain operations, reducing lead times and improving inventory management.
  • Developed training programs to upskill workforce and improve productivity.

Assistant Manager

Sigma Minerals LTD
01.2020 - 11.2023
  • Company Overview: Sigma Minerals Ltd, Jodhpur, Rajasthan is a well-known industry in the field of Quicklime & Precipitated Hydrated lime production with capacity of 900 TPD
  • I work as Operation In charge in Petcoke based Lime Calcinations Plant (300TpdKilns) of Twin-D shaft Regenerative (TSR) designed by Cimprogetti Italy in Sigma minerals Ltd
  • Jodhpur
  • Handling the G-shift manpower and shift manpower
  • Manage daily production operations, including planning, scheduling, and supervising production staff
  • Coordinate maintenance activities to ensure that equipment is properly maintained
  • Analyze production data to identify trends, opportunities for improvement, and areas for cost reduction
  • Set the best parameter in process for achievement Quality and production
  • Troubleshoot production issues, such as equipment malfunctions or quality control problems
  • Lead cross-functional teams, including production, quality, and maintenance, to achieve production goals and resolve operational issues
  • Develop and implement process improvements to increase efficiency, reduce waste, and improve product quality
  • Sigma Minerals Ltd, Jodhpur, Rajasthan is a well-known industry in the field of Quicklime & Precipitated Hydrated lime production with capacity of 900 TPD
  • Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
  • Ensured compliance with all safety regulations by conducting regular inspections of equipment/operations within the store.
  • Reduced costs by eliminating materials waste and unnecessary labor hours.
  • Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
  • Coordinated plant expansions and upgrades to accommodate increased demand while minimizing disruption to ongoing operations.
  • Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
  • Maintained quality of product with robust inspections and assessment team.
  • Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
  • Optimized resource allocation for increased operational efficiency.
  • Developed training programs to upskill workforce and improve productivity.

Junior Engineer

JSW Steel Ltd
11.2011 - 12.2019
  • I joined as a trainee and selected the LCP SMS (Steel melting Shop) and appointed on Subdepartment LCP(LimeCalcinationPlant) of SMS Department of JSW Pvt.Ltd
  • After visualization all equipment and its parameters, learnt Operation skill and maintained running plant healthy, permit work knowledge, safety precautions, environment safety and hazard precautions, took shutdown according to Loto (Log out and Tag out), manpower and material handling skill
  • I got confirmation later than appointed Junior Engineer in LCP (Lime Calcinations Plant) sub department of SMS department
  • Working as Operation shift in charge
  • Day to day operation, planning and production
  • Responsible for producing good quality of lime with maximum production
  • Organizing and participating in all technical discussions
  • Minor and major modifications in the existing equipments for production capacity enhancement and safe working conditions
  • Having the knowledge in material handling systems like conveyors, DBB bunker, vibro-feeders, screens and Kiln furnace
  • Implementation of TQM, 5-S and other techniques for analysis and improvement of equipment performance and participating in quality meetings
  • To ensure proper housekeeping, safety and handling/storage of the material
  • Participated in commissioning and re-commissioning of plants after long shutdowns
  • To guide and motivate subordinate for maximum equipment utilization and minimum delay & handling time
  • Working as Operation in-Charge regarding various operational activities, Monitoring & co-operating Mech
  • Maintenance Activities of section to maximize the plant availability with Zero accident, zero breakdown, zero customer complain, Zero Defect & achieve production as per target
  • Assisted in troubleshooting equipment issues, minimizing downtime and maintaining productivity levels.
  • Provided technical support to colleagues as needed, fostering a collaborative working environment that promoted knowledge sharing.
  • Resolved technical issues swiftly, minimizing downtime and maintaining productivity.
  • Enhanced safety protocols, significantly reducing workplace incidents.
  • Analyzed and interpreted data to identify trends and recommend improvements.

Education

Amie -

Institution of Engineers India
01.2017 - 2017.12

Mechanical Diploma - undefined

Government Polytechnic (GPH)
Hisar, Haryana
01.2011 - 2011.12

10th - undefined

Jagrity High School
Hisar, Haryana
01.2008 - 2008.12

Skills

SAPERP (MM MODULE)

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Accomplishments

  • Successful we achieved and sustained the quality of CIM FX-6 model.
  • Successful Erection, commissioning and stabilization in 300 TPD and 600 TPD lime kiln (TD-5, TD-9, RD-15) solid fuel and Gas.
  • Successful completion of Re-light-up of TD-5, TD-9 and RD-15.
  • Installation of auto channel cleaning system in kilns which improve production and improve life of channel area refractory of kiln in JSW Steel.
  • Installation in secondary screen in day bin chips bunker which reduced the fines percentage and improve the production and quality of kiln in Aglow chemicals and JSW.
  • Installation of single Non-return valve in common gas line, instead of 66 which improve the quality and reduced the maintenance of kiln in JSW.

Technical Competency

  • Operation & Maintenance of Lime Plant (600, 300 TPD Capacity) with various type of kiln like twin D shaft kiln & twin circular shaft kiln with various type of fuel like Natural gas, Pet coke, Coke Oven Gas & Mix Gas & various type of technology supplier like Cimprogetti Italy.
  • Experience of kiln Project Phase activity like Fabrication, Erection & Commissioning and Kiln Startup Phase Activity Like cold commissioning & hot commissioning work.
  • Experience of kiln pressure test, combustion & lime cooling air pipe line pressure test, kiln valves movement checking & speed adjustment, burning lances adjustment, kiln level indicator setting, kiln extraction drawer alignment & movement checking etc.
  • Active participation in kiln startup with LPG & NG & Light Diesel oil fuel.
  • Commissioning of Gas Boosting system (Liquid Ring Gas Boosters-NASH) & Trilobe Rotary blower, Twin lobe Rotary Blower (SWAM PNEUMATIC), Kiln Bag filter system with rotary air lock feeder & screw conveyor (TECH FLOW).
  • Commissioning & operation of Material Handling system like belt conveyor, Vibro feeder, Vibro Screen, Jaw Crusher & Bucket Elevator & skip winch etc.
  • Commissioning & operation of Pet coke Pneumatic Conveying system (TECH FLOW), Pet coke Grinding mill & Pneumatic Actuators & Valves.
  • Commissioning & operation of hydraulic power pack (REXROTH & VICKERS), hydraulic cylinders (REXROTH), hydraulic valve stands.
  • Experience of Total Quality Management (TQM) methodology for improving processes, products, services, and the culture of plant.
  • Experience of 5'S activity which improves workplace efficiency and eliminates waste.
  • Experience of conducting mock drills with coordination of safety department according to Emergency Response Plan.
  • Experience of non-conformity (NCs) closing through Corrective Action Report.

Safety Training

  • Permit to work (PTW)
  • Confined space entry (CSE)
  • Lockout tagout (LOTO)
  • Hazard Identification and risk assessment (HIRA)
  • Industrial safety and fire safety
  • Fire Extinguisher
  • Machine guard
  • Working at Height (WAH)

Personal Information

  • Father's Name: Sh. Umed Singh
  • Date of Birth: 02/13/92
  • Marital Status: Married

Disclaimer

I hereby declare that the above given information is true to the best of my knowledge and belief. I shall be held responsible for any sort of discrepancy.

Timeline

Process Manager

Aglow Chemicals Private LTD.
11.2023 - Current

Assistant Manager

Sigma Minerals LTD
01.2020 - 11.2023

Amie -

Institution of Engineers India
01.2017 - 2017.12

Junior Engineer

JSW Steel Ltd
11.2011 - 12.2019

Mechanical Diploma - undefined

Government Polytechnic (GPH)
01.2011 - 2011.12

10th - undefined

Jagrity High School
01.2008 - 2008.12
KRISHAN SINGHPRODUCTION MANAGER