Dynamic Assistant Manager with 16 years at Sunbeam Lightweighting Solutions, excelling in CNC operation and process improvement. Proven track record in enhancing productivity through effective team leadership and quality control measures. Skilled in implementing lean manufacturing techniques, driving significant operational efficiencies while fostering a culture of continuous improvement. Resourceful Assistant Manager known for high productivity and efficient task completion. Specialized skills include team leadership, operational management, and customer service excellence. Excel in communication, problem-solving, and time management, ensuring smooth operations and positive team dynamics.
Overview
19
19
years of professional experience
Work History
Assistant Manager (Machine Shop)
Sunbeam Lightweighting Solutions pvt ltd
Bhiwadi
12.2024 - Current
Manage piston production (Machining) processes to ensure smooth operations and high product quality.
To maintain discipline on the shop floor by 5’S activity.
Handling CNC, VMC, SPM Machine.
Troubleshoot and resolve technical issues during the manufacturing cycle.
Oversee tooling, jig, and fixture improvements for better efficiency.
Contributed to the development and optimization of production workflows.
Done SPC on weekly basis as per plan on CTQ Dimensions.
Monitoring process capability and minimize process rejection using SPC.
Prepare and maintain PFD, work Instruction, Control Plan, OPL, Setting Approval, KPI, and Skill Matrix.
Implemented process improvements to increase efficiency.
Collaborated with cross-functional teams to ensure timely product delivery.
Red Bin Analysis meeting of rejection daily basis and take corrective action as decided.
Assisted in maintaining inventory levels for smooth production operations.
Peace verification Actual FIFO system Maintain in finish good area.
Preserving discipline according to give training to the new/existing Manpower on 5s, Kaizen safety & first aid rules Quality Processes with Standard Specifications.
Conducted troubleshooting and resolved production issues effectively.
Implemented process improvements to increase efficiency.
Feedback of previous days results through morning meeting.
Implementations of POKA-YOKE and KAIZEN for non-conformance counter measures.
Use of 7QC tools, problem solving technique, why-why analysis to solve Quality Problems.
Knowledge of , Lean Manufacturing, TPM, SPC, FMEA, CAPA, , QUALITY ALERT, Bottleneck, WI or SOP, 5’S, PPM, OEE, FIFO, 7QC, GD&T Tools etc.
Integrated Management system audit (ISO 9001:2015, IATF 16949:2016), New Vendor Audit, Process Audit, Customer CAPA effectiveness etc.
Currently working with M/s Sunbeam Lightweighting Solutions pvt ltd. Craftsman Tapukara Bhiwadi Is a Qs-2000 company science 2009 approximately 16Years of experience as designation of Assistant Manager. Engaged in the manufacturing of aluminum automotive die casting as well as fully machined components. Products for Maruti Ltd, Hero MotoCorp Ltd, M&M, Suzuki Two-wheeler, Valeo, Continental etc.
Nature of work: To handle the Trouble Shooting, NPD, Tooling and Fixture Design, Process Improvement.
Production Management, Process Optimization, Lean Manufacturing.
New Product Development, Trouble Shooting and Problem Solving, Tooling and Fixture Design.
Continuous Improvement. Team Leadership and Training.
Analyze Bottleneck issues in line and improve it to improve Productivity.
TPM Systems, Single piece flow concept.
Assistant Manager
Sunbeam Lightweighting Solutions pvt ltd
Gurgaon
01.2009 - 12.2024
Coordinated daily operations for efficient workflow and resource allocation.
Assisted in training new staff on company policies and procedures.
Implemented process improvements to enhance team productivity and collaboration.
Monitored inventory levels to ensure timely replenishment of materials.
Evaluated employee performance and provided constructive feedback for improvement.
Supervised daily operations including scheduling shifts, assigning duties.
Implemented quality control measures to uphold company standards.
DET (Diploma Engineer Trainee)
M/s QH Talbros Limited
Gurgaon
10.2006 - 10.2008
Supervised The Production of Steering System, including ball joint manufacturing.
Education
Diploma in Mechanical Engineering -
Board of Technical Education Lucknow
Uttar Pradesh
07-2006
Class 12th -
Shukhapura Inter College
Uttar Pradesh
07-2001
Class 10th -
Shukhapura Inter College
Uttar Pradesh
07-1999
Skills
CNC operation
Process improvement
Tooling design
Quality control
SPC analysis
Lean manufacturing
Production management
New product development
Team leadership
Problem solving
Employee training
Scheduling and planning
Operations management
Orientating and training
Microsoft office expertise
Goal setting
Current Company Profile
M/s Sunbeam Lightweighting Solutions pvt ltd., A Qs-2000 company since 2009 with approximately 16 years of experience as Assistant Manager, engaged in the manufacturing of aluminum automotive die casting and fully machined components.
Nature Of Work
Handle Trouble Shooting, NPD, Tooling and Fixture Design, Process Improvement.
Production Management, Process Optimization, Lean Manufacturing.
New Product Development, Trouble Shooting and Problem Solving, Tooling and Fixture Design.
Continuous Improvement, Team Leadership and Training.
Analyze Bottleneck issues in line and improve it to enhance Productivity.
TPM Systems, Single piece flow concept.
Place
Gurgaon, Haryana
Hobbies and Interests
Playing Cricket
Listening Music
Training
Computer Aided Designing & Drafting Certificate.
N.C.C. (A&B) Certificate.
Disclaimer
I hereby declare that the above-mentioned information is correct up to my knowledge and belief.
Languages
Hindi
English
English
Activities
Knowledge of MS-Excel, PowerPoint, MS-Word.
Updating Knowledge through Net surfing.
Travelling and interacting with people.
Personal Information
Personal Qualifications
Diploma in Mechanical Engineering, Board of Technical Education Lucknow Uttar Pradesh, 2006, 1st
Class 12th, Shukhapura Inter College (UP Board), 2001, 2nd
Class 10th, Shukhapura Inter College (UP Board), 1999, 2nd
Roles And Responsibilities
Manage piston production (Machining) processes to ensure smooth operations and high product quality.
Maintain discipline on the shop floor by 5’S activity.
Handle CNC, VMC, SPM Machine.
Troubleshoot and resolve technical issues during the manufacturing cycle.
Oversee tooling, jig, and fixture improvements for better efficiency.
Contribute to the development and optimization of production workflows.
Conduct SPC on a weekly basis as per plan on CTQ Dimensions.
Monitor process capability and minimize process rejection using SPC.
Prepare and maintain PFD, work Instruction, Control Plan, OPL, Setting Approval, KPI, and Skill Matrix.
Implement process improvements to increase efficiency.
Collaborate with cross-functional teams to ensure timely product delivery.
Conduct Red Bin Analysis meeting of rejection on a daily basis and take corrective action as decided.
Assist in maintaining inventory levels for smooth production operations.
Maintain Actual FIFO system in finished good area.
Preserve discipline by training new/existing manpower on 5s, Kaizen safety & first aid rules, Quality Processes with Standard Specifications.
Conduct troubleshooting and resolve production issues effectively.
Provide feedback of previous day's results through morning meeting.
Implement POKA-YOKE and KAIZEN for non-conformance counter measures.
Use 7QC tools, problem-solving techniques, and why-why analysis to solve Quality Problems.
Knowledge of Lean Manufacturing, TPM, SPC, FMEA, CAPA, QUALITY ALERT, Bottleneck, WI or SOP, 5’S, PPM, OEE, FIFO, 7QC, GD&T Tools etc.
Conduct Integrated Management system audit (ISO 9001:2015, IATF 16949:2016), New Vendor Audit, Process Audit, Customer CAPA effectiveness etc.