Over 14 Years” of experience as a SR. Mechanical Engineer in an Oil & GAS (ONSHORE), Petrochemicals, API Seamless Tubes Manufacturing, FMCG & SERVICs, Manufacturing Process industries. An accomplished professional with a dynamic career in Installations, Commissioning & Maintenance(PM BDM CM),Procurement, Manpower Planning, SAP- PM and MM with a growth-oriented organization to best utilize knowledge & skills acquired.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Sr.Engineer (Installations, Commissioning & O &M)
Reliance Industries Limited, RIL(Aarvi Encon)
05.2024 - Current
Responsible for the installation of NEW MEG (Mono Ethylene Glycol)API610 Centrifugal pumps, Centrifuges, Vacuum system, Brain Make up system, Seal Water system, Mineral oil Separation unit, Divalent salts system, (BBHU)Material Handling Equipment’s, in an oil and gas plant.
Review and ensure design of all mechanical Rotary equipments are as per codes and standards.
Review the P&ID, PFD, GA and Isometric drawings for check the installations of equipments.
Responsible for the alignment (Cold&Hot) of Rotating Equipment’s to meet mechanical integrity standards, ensuring proper functioning during plant commissioning.
Managed pre-commissioning activities, including system flushing, testing, and equipment inspection, ensuring all mechanical, electrical, and instrumentation systems met design specifications before start-up.
·Coordinated with engineering and construction teams to schedule and oversee the installation process, ensuring timely completion of tasks and minimizing downtime during start-up.
Worked closely with multidisciplinary teams (engineering, operations, instrumentation, Electrical and contractors) to ensure proper execution of commissioning plans and timely resolution of any concerns or delays during start-up.
Identified and proactively addressed design flaws or inconsistencies in equipment specifications, working with the OEM and construction teams to find effective solutions that maintained project integrity.
MRT (Mechanical Run Test)checklist is an essential part of the commissioning process in the oil and gas industry. It ensures that all mechanical equipment is functioning correctly before being turned over for operation.
Identifying critical spares for commissioning and activity.
Developed and executed preventive maintenance procedures and SOPs for rotating equipment, ensuring long-term reliability and minimizing unplanned shutdowns.
Preparation & Implementation of scheme for necessary Modification/improvement in process/system which leads to time/cost saving or process improvement.
Attend the PSSR (Pre start up review) along with construction and project team to find the critical punch points to avoid the start up activity.
Ensure that all necessary tools, equipment, and parts are available and prepared for installation.
Perform a site survey to ensure the environment is suitable (e.g., adequate space, proper floor foundations, alignment of shafts).
Assembly of Components like gears, shafts, bearings, and seals according to the design specifications.
Alignment of Shafts,Proper alignment of shafts is crucial to prevent wear and reduce energy consumption. Use precision instruments like dial indicators or laser alignment tools to ensure correct shaft alignment.
Fill the system with the correct type and amount of lubricant (oil or grease) to ensure smooth operation and to prevent overheating or excessive wear.
Project Engineer
Schmidt Logistics DMCC
04.2020 - 06.2021
Sr. Service Engineer(Hydraulics)
Rajdeep Associates(Rajdeep Group Of Companies)
11.2018 - 02.2020
Established strong relationships with clients by providing exceptional service, leading to repeat business and referrals.
Streamlined service processes for improved efficiency and reduced downtime in critical systems.
Mentored new hires on company policies procedures as well as specific job functions related to the Senior Service Engineer role.
Proactively identified potential bottlenecks in workflows proposed alternative solutions that ultimately increased efficiency across the team.
Fluid Analysis: Monitor and analyse the quality of hydraulic fluids and lubricants, conducting tests to ensure they meet the required specifications.
Contamination Control: Ensure the cleanliness of the hydraulic fluids by using filtration systems and controlling contaminants in the system.
Routine Maintenance: Conduct regular maintenance of hydraulic equipment and lubrication systems, including checking fluid levels, filters, and other components for wear and tear.
Upgrade Systems: Suggest and implement system upgrades to improve the efficiency, performance, or longevity of hydraulic and lubrication systems.
Service Reports: Maintain records of maintenance schedules, inspections, repairs, and parts replacements for equipment and systems.
Technical Documentation: Provide technical documentation and manuals to operators and other staff for the proper operation and care of hydraulic and lubrication systems.
Mechanical Excutive
Hindustan Coca-Cola Beverages Private
05.2016 - 09.2018
Responsible for managing all aspects of the maintenance department. This includes managing the upkeep of all operational assets, managing maintenance budget and resources, and assisting in the design and installation of new systems. In addition to this I am responsible for managing multiple shifts of Maintenance Supervisors and Technicians.
Responsible and handling all kind of Utilities equipment’s/machinery like Centrifugal Pumps, Air compressors, Dryers, STP, ETP pumps, Chemical dosing pumps, Agitators, ZLD plant equipment, RO Plant 10000Lpm, centrifuges, BF Pumps, Rotary valves, etc.
Responsible for handling all kind of Ground/material handling equipment’s like Forklifts, HI reach vehicles, and Electric transfer vehicles.
Scheduling and overseeing all maintenance-related work by managing a team of maintenance engineers and technicians.
Develop a Planned Preventative Maintenance (PPM) schedule, ensure full preventative maintenance is carried out, plan in missed maintenance activities, and lead the team to deliver effectively.
Schedule both internal and external work(s) maximizing planned down time and reducing unplanned downtime.
finalize the Annual Maintenance Contracts (AMC) vendors.
Prepare and implement budget proposals for the assigned Area.
Initiate planning and scheduling estimate for equipment overhauling. Ensure consistent implementation and execution of maintenance program's across plant.
Find the Root cause Analysis for repeated breakdowns.
Raise the Pos for Critical spares and consumables and find the new vendors/suppliers to meet our standards.
Machinery Supervisor
SABIC (KEMYA)
09.2014 - 01.2016
Supervise and monitor the all types of routine, breakdown, Preventive& Corrective and planned maintenance activities, so as to minimize down time for the equipment for increased plant availability.
Plan and manage time and manpower for executing the annual and major overhauls and prepare overhaul work details for Mechanical Plants/Equipment’s.
To order plant spares and set track stock level so as to avoid shortage of spares during major overhaul of the plant.
Ensure all maintenance work for all departments performed safely, and in accordance with statutory and company regulations.
To liaise daily with department heads regarding maintenance / repairs to ensure that access to equipment requiring maintenance is coordinated with the operation in order to facilitate an uninterrupted and to deliver the maintenance compliance targets.
Update maintenance team with any new procedures (SMP &SOP’s) & operational information.
Ensure that the mechanical / electrician / C&I engineers shift hand-overs are conducted such that clear and concise information is passed from shift to shift in order to reduce the risk to both personnel and equipment’s.
Maintains records of repairs, calibrations and tests by entering data into handwritten logs or computer databases, where applicable.
Responsible for participating in all safety training and assisting in safety procedures such as first aid, CPR, fire drills and emergency evacuation.
Maintenance Engineer
United Seamless Tubular Pvt Ltd
04.2010 - 07.2014
Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
Reviewed technical documentation to complete equipment maintenance and repair.
Performed troubleshooting and repair for complex electrical equipment.
Organized and directed maintenance shutdowns and startups.
Documented maintenance activities and confirmed compliance with relevant regulations.
Developed preventive maintenance schedules to minimize downtime and optimize performance.
Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
Collaborated with engineering team to design modifications that improved equipment performance and reliability.
Conducted thorough risk assessments before undertaking any maintenance activities to mitigate potential hazards effectively.
Education
Bachelor of Science - Mechanical Engineering
Regency Institute Of Technology
Yanam, India
04-2010
High School Diploma -
AANM & VVRSR Polytechnic
Gudlavalleru, India
09-2006
Intermediate Certificate - Automobile Technician
Govt Jr.Collage
Kovvur, India
06-2004
No Degree - SSC
Dr.SRK High School
Kovvur, India
04-2002
Skills
Project and Material Management
Contract management & system
Maintenance (PM, DBM, CM)
Root cause Analysis
Health Safety, Environmental and Quality Policies
Procurement (RFQ, RFP, PO)
Sap PM /MM (Inventory Management)
Accomplishments
Got a Appreciation to Successfully start up -activity carried out for Plant water pumps in Sabic Kemya.
Reduced lost workdays and recordable incidents to 80million safe hours by implementing a safety awareness program in sabic
Enhanced the ZLD Production rate up to 60% and reduce the steam consumption 15%.
Saved the company 3lacs by aggressively negotiating with suppliers.
Certification
· Basic Offshore Safety Induction & Emergency Training(BOSIET-5700) with OPITO Valid with 15th March 2020. Vantage Number-1736472 (Safety induction, Helicopter Safety & Escape, Sea Survival &First Aid, Fire Fighting & Self Rescue).
Successfully completed Auto Cad at CITD in 2006 Hyderabad
Hobbies
I earned a certification in the chess zonal level in 2010, representing West Godavari District.
I am interested in traveling and exploring new places.
I am interested in browsing to explore inventions and improve my technical knowledge.
Languages
English
Advanced (C1)
Telugu
Bilingual or Proficient (C2)
Hindi
Upper intermediate (B2)
Tamil
Elementary (A2)
Timeline
Sr.Engineer (Installations, Commissioning & O &M)
Reliance Industries Limited, RIL(Aarvi Encon)
05.2024 - Current
Sr.Engineer
S V Gear Transmissions
07.2021 - 05.2024
Project Engineer
Schmidt Logistics DMCC
04.2020 - 06.2021
Sr. Service Engineer(Hydraulics)
Rajdeep Associates(Rajdeep Group Of Companies)
11.2018 - 02.2020
Mechanical Excutive
Hindustan Coca-Cola Beverages Private
05.2016 - 09.2018
Machinery Supervisor
SABIC (KEMYA)
09.2014 - 01.2016
Maintenance Engineer
United Seamless Tubular Pvt Ltd
04.2010 - 07.2014
Bachelor of Science - Mechanical Engineering
Regency Institute Of Technology
High School Diploma -
AANM & VVRSR Polytechnic
Intermediate Certificate - Automobile Technician
Govt Jr.Collage
No Degree - SSC
Dr.SRK High School
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